Performance Characteristics:
High-efficiency modular design: the modular design concept makes the parts have good interchangeability. This feature has a significant advantage in the maintenance and repair process of the equipment, when a part fails or needs to be replaced, it can quickly find the appropriate parts to replace, greatly reducing downtime, reducing maintenance costs, improving the overall operating efficiency of the equipment, and ensuring the continuity of production.
Advanced Gear Shaping Technology: The unique gear shaping technology is a highlight of this series of gearboxes. Through the precise trimming of tooth profile and tooth direction, the bearing capacity of gears is significantly improved, enabling them to withstand greater loads and impacts.
High-precision hardened gear face design: The gears are designed with hardened gear face, and the gear precision reaches grade 5 or above. The hardened gear face gives the gears higher strength and wear resistance, which can maintain good performance under long-term high load operation and reduce the risk of tooth wear and fatigue damage.
Multiple sealing solutions: With a variety of sealing forms, it can be flexibly selected according to the special requirements of different applications.
Rapid delivery and quality assurance: This series of gearboxes has a short delivery cycle, which can meet the customer's project schedule in time. Meanwhile, the quality management system is strictly followed during the production process to ensure that each product has reliable quality.
Main technical parameters:
Abundant specification choices: A total of 25 different specifications of gearboxes are provided, covering a wide range of applications.
Wide torque coverage: The torque range is from 2kN.m to 1,400kN.m. The wide torque range can be adapted to the torque requirements of different types of equipment in many industrial fields.
flexible Speed Ratio Adjustment: The speed ratio ranges from 1.25 to 450, which can be flexibly adjusted according to the running speed requirements of different equipment and process demands.
Main application fields:
Material conveying field: it is widely used in belt conveyor and bucket elevator, undertaking the horizontal or vertical transportation of materials. It can drive the conveyor belt or lifting chain stably to transport various materials such as coal, ore, grain, cement, etc. from one place to another to ensure the continuity and high efficiency of the material conveying process, and it is an indispensable key equipment for the material handling link in industrial production.
Mixing and stirring field: It is used in mixers to provide power for the stirring device, so that different materials are fully mixed in the stirring container.
Lifting and hoisting field: It plays a central role in lifting equipment, such as cranes and tower cranes. Through precise torque transmission and reliable operation performance, it realizes lifting, moving and lowering operation of heavy objects.
Walking drive field: to provide power for the walking mechanism, such as a variety of engineering vehicles, industrial robots and other walking devices.
Paper industry: It is used in paper machines to drive various drums and transmission parts to ensure the continuous processing and transmission of paper in the production process.
Drying processing field: In the dryer, it provides power for the drying drum or stirring device, so that the materials can be evenly heated and turned in the drying process. It is suitable for drying and processing of materials in chemical, food, pharmaceutical and other industries, and improves drying efficiency and product quality through stable transmission and suitable speed control.
Rotary kiln application field: In the rotary kiln bears the important task of driving the rotation of the kiln body, so that the materials in the kiln body constantly tumbling and heat, complete the chemical reaction or physical change process.
Material sorting field: It is used in powder selecting machine to drive the powder selecting device to rotate, and separate and screen the materials with different granularity.
Tension control field: In the tension roller, the tension of strip or wire is controlled by precise torque adjustment.
Important Tips:
Before installation, be sure to carefully check the model and specification of the gear box and the suitability of the equipment, check the flatness, strength and stability of the installation foundation, and ensure that the installation surface is clean and free of impurities.
Before the first operation, it is necessary to clean the inside of the gear box completely, check the installation and lubrication status of each gear, bearing, shaft seal and other components, and fill the lubricant according to the specified oil level and oil requirements.
During operation, establish a regular inspection system to check the oil temperature, oil pressure, vibration, noise, sealing condition and other key indicators of the gear box, and observe the wear and tear of gears and bearings. According to the running time and working conditions of the equipment, reasonably arrange the maintenance cycle, timely replacement of lubricating oil, filters and other wear parts, wear detection and precision adjustment of gears, bearings and other key components.
Long-term out of service or seasonal out of service equipment, before decommissioning should do a good job of equipment cleaning, anticorrosion, rust treatment, the gear box lubricant discharge clean and properly stored.
Henan Bocheng Import & Export Trading Co.
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