- High-efficiency conveying: Adopting advanced conveying technology and equipment, such as optimized-designed belt conveyor and high-efficiency air inclined chute, it is able to convey a large amount of materials to the loading position in a short period of time in a fast and smooth manner, which greatly improves the efficiency of the ship-loading operation.
- Accurate ship loading: Through precise measuring and regulating devices, both mobile and fixed ship loaders can ensure that materials are loaded accurately into the designated position in the ship's hold to achieve uniform distribution, effectively avoiding problems such as shifting of the ship's center of gravity caused by uneven accumulation of materials.
- Environmental protection and energy saving: Equipped with a perfect dust collection system, it can minimize the emission of dust generated during the ship loading process and reduce the pollution to the environment. Meanwhile, the system emphasizes energy saving in design and operation to reduce energy consumption.
- Stable and Reliable: Adopting high quality materials and advanced manufacturing process, the key components have passed strict fatigue test and durability inspection, which can maintain stable operation under long-time continuous operation and reduce the breakdown and downtime.
- flexible adaptation: according to the customer's specific needs, material characteristics, dock conditions and vessel specifications and other factors, customized ship loading system with different capacity and different configurations, to adapt to a variety of complex operating environments and requirements.
- Intelligent control: integrated sensors, automation control algorithms and remote monitoring module, realizing real-time monitoring and precise control of the ship loading process, operators can remotely operate and adjust the ship loading parameters through the central control system.
Main technical parameters:
- Capacity: usually 150 - 600t/h, higher or lower capacity can also be customized according to customers' specific requirements.
- Conveying distance: the conveying distance of the belt conveyor depends on the layout of the quay and the location of the ship's cabin, usually between tens and hundreds of meters.
- Working radius of ship loading machine: The working radius of mobile ship loading machine can be up to tens of meters, while that of fixed ship loading machine is determined according to the installation location and design requirements.
- Dust Emission Concentration: The dust emission concentration after the dust collection system is strictly controlled below the national standard, usually below 50mg/m³.
- Electrical system parameters: including voltage (such as 380V, 660V, etc.), current, power, etc., configured according to the system size and equipment requirements.
Main application areas:
- Port terminals: It is the key equipment for loading and unloading all kinds of bulk materials (e.g. coal, ore, grain, cement, etc.) in the port, and improves the efficiency of loading and unloading of goods in the port.
- Mining Enterprises: It is used for loading and transporting the mined ore, mineral sand and other materials from mines, realizing the efficient connection from mines to transport ships.
- Grain storage and processing enterprises: play an important role in grain export or inter-regional transportation, to ensure food security, fast loading.
- Cement factories and building materials enterprises: loading cement, sand and gravel, fly ash and other building materials products onto ships to meet the transportation needs of the building materials market.
- Energy enterprises: for example, coal enterprises, loading coal products onto ships to supply power plants or other energy users.
Important Tips:
- At the early stage of the project, fully understand the customer's demand, material characteristics, terminal conditions and vessel specifications, carry out comprehensive and scientific planning and design, consider the future demand for capacity expansion and technological upgrading, and reserve sufficient design margins and interfaces to adapt to the development of the enterprise and changes in the industry.
- We select well-known brand equipment suppliers with good reputation and credibility to ensure stable performance and reliable quality of the equipment, and carefully select conveying equipment, ship loaders and ancillary systems according to the actual working conditions and requirements of technical parameters to realize the best match.
- The installation team with professional qualification and rich experience carries out the installation in accordance with strict installation specifications and process flow, and after completion of the installation, we carry out comprehensive and detailed debugging and trial operation, and carry out strict testing on the operating status, conveying capacity and ship loading precision of the equipment, so as to find and solve problems in time.
- Provide systematic and professional training to the operators to make them master the operation process, precautions and emergency treatment methods.
- Formulate rigorous and detailed operation regulations and maintenance plans, carry out regular comprehensive inspection, maintenance and repair of the equipment, and replace worn parts in time to ensure the long-term stable operation of the equipment.
- Install standardized safety protection devices, such as guardrails, emergency stop buttons, warning signs, etc., to ensure the personal safety of operators.
- Strengthen the monitoring and control of dust, noise and other pollutants, strictly comply with environmental protection regulations and standards, conduct regular safety inspections and environmental protection monitoring, and rectify existing problems in a timely manner.
- Pay close attention to the development of new technologies, equipment and processes in the industry, and continuously carry out technological innovation and improvement of the ship loading system.
- According to the actual operation situation and user feedback, the system will be optimized and upgraded in time to improve the performance, efficiency and competitiveness of the system.