Performance characteristics:
- The torque range is reasonably distributed and can be accurately matched according to converters of different sizes and production requirements, which not only avoids the waste of resources caused by excess torque, but also ensures that it can provide sufficient power under various working conditions, and has good economic applicability.
- The structure of key parts is optimized through finite element analysis, making the overall layout more compact. Realizing more efficient transmission in limited space not only saves installation space, but also improves the stability and reliability of the structure.
- Adopting a fully suspended flexible structure, this design gives the device excellent shock resistance and can easily withstand large dynamic loads. In the process of frequent starting and braking of the converter, it can effectively cushion and absorb the impact force, ensure the smooth operation of the equipment, and reduce the wear and tear of parts and the incidence of failure.
- The hardened gear design fully meets the high standards of ISO, AGMA and DIN, and has excellent wear resistance, fatigue strength and impact resistance. It can run stably for a long time under the harsh working environment, which prolongs the service life of the equipment and reduces the maintenance cost.
Main technical parameters:
- The specifications cover 30 T-300 T, which can meet the needs of converters of various sizes from small to large, providing diversified choices for steel mills with different production capacities.
- The maximum torque of 6,500 kN.m provides strong power support for the tilting operation of the converter, which ensures stable and safe tilting operation even when full of molten steel.
- Accident torques of up to 15,000 kN.m provide reliable safety in extreme situations, effectively reducing the risk of equipment damage and production interruption due to sudden accidents.
- The speed ratio range between 520-1,200 provides a suitable speed adjustment range, which can precisely adjust the tilting speed and angle of the converter according to different process requirements, realizing highly efficient and precise steelmaking operations.
Main application areas:
- It is used to control the tilting angle of the converter to realize the steel blending operation.
- Ensure the precise control of the angle and speed of the converter in the process of steel production.
- Helping to stabilize the tilting of the converter during sampling and temperature measurement.
- Undertake the tilting work when replenishing the converter to ensure the safety and efficiency of the operation.
Important Notice:
- When installing the converter tilting device, make sure the installation foundation is firm and level, and operate in strict accordance with the installation specification to ensure the precision and reliability of the connection between the device and the main body of the converter.
- Before installation, fully inspect all parts of the device, including motor, reducer, torsion bar balancing device, etc., to ensure that there are no damages, defects and omissions, and at the same time, make sure that the tools and equipments required for installation are complete and in good performance.
- Before operation, carry out debugging and testing according to the regulations, check the working status of the electrical system, transmission system, lubrication system, etc., and ensure that the parameters meet the requirements.
- During operation, closely monitor the torque, speed, temperature, sound, vibration and other parameters of the device, once abnormalities are found, it should be immediately shut down for inspection and timely troubleshooting to ensure the safety and stability of steel production.
- Regularly check the wear and tear of key parts of the device, such as gears, bearings, torque rods, etc., and timely replace parts with serious wear and tear to prevent the expansion of faults.
- Regularly maintain the device according to the requirements of the maintenance manual, including cleaning, lubrication, fastening and debugging, etc., to ensure that the device is always in good working condition.
- When stopping for maintenance, the power supply must be cut off first, and reliable safety measures must be taken to prevent the device from starting up accidentally.
In the harsh steelmaking environment, to strengthen the protection of the device, regularly clean the surface of the dust, debris and steel slag to prevent corrosion and damage.
- When repairing and replacing parts of the device, original genuine parts should be used and operated by professional technicians to ensure its performance and reliability.
- Establish detailed equipment operation and maintenance files to record each inspection, maintenance, repair and replacement of parts and components to provide a basis for subsequent equipment management and fault diagnosis.
Henan Bocheng Import & Export Trading Co.
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