Performance characteristics:
- Efficient material flow. The system realizes an integrated process from bulk material ship unloading to direct loading, which reduces the intermediate links of material transfer and storage and greatly improves the operational efficiency. The ship unloader quickly transports the bulk material to the air inclined chute, and then quickly loads it into the cement tanker through the bulk loader, the whole process is smooth and fast, effectively shortening the processing time of the material.
- flexible material supply switching. By controlling the discharge valve of the inclined chute, it can flexibly switch the material supply between the two bulk loaders to ensure uninterrupted operation during the loading process. Even if one of the bulk loaders needs maintenance or breaks down, the other one can quickly take over the work, which ensures the smooth unloading and loading of the ship continuously and improves the stability and reliability of the system.
- Simple system architecture. The whole system design is simple and clear, and the connection between each equipment is compact and reasonable. The ship unloader, air inclined chute, bulk loader and dust collection system cooperate with each other and work in concert, which not only reduces the footprint of the equipment, but also reduces the complexity and maintenance cost of the system.
- Precise control and regulation. Equipped with an advanced control system, it is able to accurately regulate the unloading speed of the ship unloader, the conveying flow rate of the air inclined chute, and the loading volume of the bulk loader, realizing precise control of the whole operation process. This helps to ensure the accuracy and stability of loading and avoid material waste and overloading.
- Good environmental performance. The dust collection system effectively collects and disposes of the dust generated during the operation process, which reduces the pollution to the environment. At the same time, the system focuses on sealing and leakage prevention in the design and operation process, minimizing the spillage of dust and protecting the surrounding environment and the health of operators.
Main technical parameters:
- Ship unloading capacity. According to different terminal sizes and customer demands, the ship unloading capacity of the ship unloader varies, usually ranging from several hundred tons to several thousand tons per hour.
Loading speed. The loading speed of the bulk loader can be adjusted according to the capacity and requirements of the cement tanker, and it usually completes the loading operation of a car in a few minutes to ten minutes.
- Control precision. The control precision of the system on the unloading speed, conveying flow and loading volume can reach a high level to ensure that the error is within the permissible range to ensure the accuracy and stability of the operation.
- Equipment power. The power of the main equipments such as ship unloader, air inclined chute, bulk loader, etc. is determined according to their specifications and performance to meet the operational requirements of the system.
Main application areas:
- Cement industry. It plays an important role in the dock transportation and loading and unloading of cement, loading cement from ships into tank trucks quickly and accurately, transporting it to various construction sites and cement sales points to meet the market demand for cement.
- Construction Materials. Suitable for loading, unloading and transportation of all kinds of construction materials such as sand, gravel, fly ash, etc., providing efficient material supply solutions for the construction industry.
- Chemical raw materials. For some chemical raw materials such as granular plastics, fertilizers and other dock loading and unloading and transportation, it can achieve fast and safe loading and distribution, to ensure the supply of raw materials for chemical production.
- Grain industry. In the process of loading and unloading and transportation of grain at the dock, it can quickly load grain into transportation vehicles to ensure timely distribution and storage of grain.
Important Tips:
- Check before starting the equipment. Before starting the system, carefully check whether the mechanical parts of the ship unloader, air inclined chute, bulk loader and other equipment are normal, whether the lubrication is good, and whether the electrical connection is firm. At the same time, check whether the filter bags of the dust collection system are intact and whether the ventilation pipes are smooth.
- Monitoring during operation. During operation, the operator should pay close attention to the running status of each equipment, including sound, vibration, temperature and so on. Particular attention should be paid to observing the unloading situation of the ship unloader to prevent material blockage; monitoring the conveying situation of the air inclined chute to ensure even flow of materials; paying attention to the loading volume of the bulk loader to avoid overloading.
- Regular maintenance and upkeep. Formulate a regular maintenance program to conduct a comprehensive inspection and maintenance of the equipment. This includes cleaning the accumulated materials and sundries inside the equipment, checking the wear and tear of the conveyor belt, replacing worn parts, testing and maintaining the electrical system, etc.
- Safety precautions. Operators should wear the necessary protective equipment, such as safety helmets and dust masks. Set up obvious safety warning signs around the equipment and prohibit unrelated personnel from approaching. Regularly inspect and maintain the safety protection devices to ensure that they work properly.
- Formulation of emergency plans. For possible equipment failure, material leakage, sudden bad weather and other situations, make a perfect emergency plan. Regular emergency drills are conducted to ensure that measures can be taken quickly and effectively to reduce losses and impacts in case of emergency.
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