Standard gearboxes for compressors

- Customized design, adaptable to working conditions: With strong customizable design capability, it is just like an attentive tailor, who can carefully tailor the most suitable solutions according to the unique needs of different working conditions in the chemical industry. Whether it is a special working environment, different process requirements, or specific performance indicators, we can accurately grasp and satisfy them to ensure the perfect fit and efficient operation in the complex process of chemical production.

- Accessory Integration, Function Expansion: Various accessories and testing devices can be flexibly integrated as required, just like equipping the gearbox with a rich and diverse “toolkit”. These additional components can further expand the functional scope of the gearbox, meet diversified needs, enhance the comprehensive performance and adaptability of the entire compression and separation mechanical system, and enable it to perform well in different chemical production scenarios.

- Stringent standards and quality assurance: Gearboxes and their accessories strictly comply with API, AGMA and ISO international and industry advanced standards, which is a firm commitment to quality. From design conception to manufacturing process, to testing and acceptance, every step of the process is guided by these high standards to ensure that the products have excellent versatility, reliability and stability, and stand out in the global chemical industry, providing customers with trustworthy high-end transmission equipment.

- Excellent precision and exquisite craftsmanship: Gear precision reaches IS0 grade 3-5, which is the ultimate pursuit of manufacturing process. Through advanced processing technology and precision manufacturing equipment, each gear is sculpted to near perfection. High-precision gear meshing not only reduces energy loss and wear, but also lays a solid foundation for the efficient and smooth operation of the gearbox, which highlights the deep technical heritage and industry leadership of South High Gear in the field of gear manufacturing.

- Outstanding efficiency, energy-saving model: the efficiency can reach more than 98.5%, which is a model of energy-saving and consumption reduction in the energy consumption scenario of the chemical industry. During the continuous operation of chemical production, its efficient Power transmission characteristics can maximize the conversion of input energy into useful work, reduce energy waste, lower production costs, contribute to the sustainable development of chemical enterprises, and at the same time bring significant economic benefits to enterprises.

- Low noise and quiet operation: low noise and smooth operation, just like an elegant dancer dancing silently. This is due to the advanced design concept and optimized structural layout, which effectively reduces vibration and noise. The quiet running environment not only improves the comfort of using the equipment, but also reduces the noise pollution to the surrounding environment, which meets the double requirements of environmental protection and humanization in the modern chemical industry.

 

- Center distance range: the conventional center distance is between 200-800 (mm), this parameter determines the overall size and structural layout of the gear box. Different center distance can be adapted to different types and powers of compressors and expanders, providing customers with diversified choices to meet the needs of all kinds of compression and separation machinery from small and medium-sized to large-scale, and ensuring that the gearboxes can be optimally matched and efficiently operated in different sizes of chemical production equipment.

- Ratio range: The range of ratios is 1-10, which can flexibly adjust the output speed according to the different process requirements and efficiency targets of compression and separation machinery in the chemical industry. Whether you need a high speed ratio to improve the compression efficiency of the specific conditions, or a relatively low speed ratio to meet the needs of the equipment startup and stable operation, you can find a suitable configuration within this speed ratio range, to achieve the precise matching between the compressor, expander and generator, to ensure the continuity and reliability of the gas compression or expansion process.

- Speed Limit: The speed range of ≤25,000 r/min is wide enough to cover most of the application scenarios of compression and separation machinery in the chemical industry. Driven by the high-speed rotation of the compressor or expander, the gearbox is able to operate smoothly within the specified speed range, transmitting the power stably to the subsequent equipment, ensuring the continuity and reliability of the gas treatment process, and at the same time providing a suitable power transmission solution for different types of compressors and expanders.

- Rated power capacity: Rated power ≤ 20,000 kW, the strong power carrying capacity enables it to cope with all sizes of compression and separation machinery tasks in the chemical industry. From small-scale air compression equipment to large-scale gas separation machinery, all can be satisfied. It provides sufficient power support for the compression and separation machinery in the chemical industry to ensure stable gas processing and efficient production.

 

Mainly used in air, gas compression and separation machinery and other fields. In the field of air compression, as the key transmission equipment, it transmits the power from the motor and other power sources to the compressor, realizes the efficient compression of air, and meets the demand for compressed air in industrial production and daily life; in the field of gas compression and separation machinery, it undertakes the important task of power transmission, and transmits the power to various types of gas compressors, expanders and other equipment, realizes the compression of gases, separates the process of handling, and ensures the stable production of gases in the chemical production process. Guarantee the smooth progress of the gas processing link in the chemical production process, and play an indispensable core role in the process of gas processing in the chemical industry.

 

- Before installation, be sure to check the integrity and quality of the gear box and its accessories, carefully check the model, specifications and compression and separation machinery suitability, ensure that the installation foundation is firm and stable and meet the accuracy requirements, and operate in strict accordance with the installation instructions, to avoid equipment failures or accidents caused by improper installation.

- Regularly carry out in-depth maintenance and repair of the gear box, including checking the wear degree of gears, bearing lubrication status, functional integrity of the accessories, etc., according to the operating hours and conditions of the equipment, timely replacement of lubricating oil, wearing parts and aging accessories, to ensure that the gear box is always in a good state of operation, to extend the service life of the equipment.

- During operation, pay close attention to the operating parameters of the gear box, such as vibration, temperature, noise, etc., if abnormalities are found, it should be immediately shut down for inspection, troubleshooting and repair, strictly prohibit the equipment from operating with faults to prevent the expansion of the fault, endangering personnel safety and the stable operation of the gas treatment equipment.

- Because it is used in chemical industry, special attention should be paid to the protection of the gear box to prevent it from chemical corrosion, high temperature radiation, dust pollution and other influences, regularly clean the dirt and impurities on the surface of the equipment, and keep the equipment with good heat dissipation, to ensure that it can still run stably and reliably under the harsh environment.