Piling Machinery Winch Reducer

Efficient modular design: the adoption of modular design makes the manufacturing process and standardization of winch reducer. Each module can be produced and tested independently, which effectively shortens the production cycle, improves the production efficiency and reduces the cost.

Compact and high load-bearing structure: Compact structure design realizes strong load-bearing capacity in limited space. This feature is especially critical in lifting mechanisms with strict space requirements, such as in narrow crane cabins or top lifting devices of piling machinery, which can operate efficiently and stably.

Stable and low-noise transmission: the transmission process is smooth and low noise, through the optimization of gear design, the use of high-precision machining technology and reasonable lubrication system to reduce the impact of gear meshing and vibration, to achieve smooth Power transmission .

Long life and easy maintenance: Long life and simple maintenance characteristics, the use of high-quality materials and advanced manufacturing processes to reduce component wear and fatigue, to ensure long-term stable operation. Its structure is designed to facilitate daily maintenance, such as lubricant replacement, filter cleaning or replacement and other convenient operations.

flexible Braking Configuration: Built-in or external wet hydraulic multi-plate static brakes can be selected according to requirements. Built-in brake saves space and makes the overall structure more compact, which is suitable for space-sensitive lifting equipment; external brake is easy to maintain and repair, which is advantageous in the equipment that requires frequent inspection and adjustment of the braking system.

Customized service ability: With strong non-standard design ability, we have in-depth understanding of the special needs of customers in different engineering scenarios, such as special lifting height, speed, load curve and extreme environmental requirements, etc., and with professional R & D team and advanced manufacturing technology will be converted into product design and production solutions.

 

Various models to choose from: SCM-W / MPPW, different models are designed for different types and sizes of winch lifting mechanisms.

Reasonable transmission ratio range: the transmission ratio is between 45 - 450, a wide range of ratios to meet the needs of all kinds of winch lifting mechanism for different lifting speeds and torque.

Strong output torque capacity: the maximum output torque can reach 275kN.m, this high output torque can cope with a variety of engineering equipment lifting needs in complex working conditions.

 

Mainly used in piling machinery, lifting machinery, deck cranes and other equipment winch lifting mechanism. In piling machinery, the winch reducer drives the drum to put and take back the wire rope, realizing the lifting and lowering of pile hammer, pile pipe and other parts, precisely controlling the depth and strength of piling to ensure the quality and efficiency of the pile foundation construction; in lifting machinery, it drives the drum to rotate, so as to make the hooks and heavy loads lift and lower steadily, to complete the tasks of lifting and transportation of construction materials and equipment installation, which is the indispensable key parts in the construction sites; in the deck crane, it is responsible for the lifting and loading and unloading of goods, to complete the tasks smoothly. On the deck crane, it is responsible for lifting, loading and unloading of goods, adapting to the special environment and needs of marine operations, ensuring the smooth progress of cargo transportation and loading and unloading of ships, and playing a core driving role in the lifting operations of various types of engineering equipment.

 

Before installation, be sure to conduct a detailed survey and evaluation of the installation site and ancillary equipment to ensure that the site is smooth and solid, meet the installation requirements, and the winch reducer and the winch lifting mechanism to match. Strictly follow the installation instructions to ensure that all connecting parts are installed accurately and firmly to prevent vibration, offset, jamming and other abnormalities caused by improper installation, which will affect the performance and life of the equipment.

Before the first operation, clean the inside of the reducer, carefully check the installation and lubrication status of the gears, bearings, shaft seals and other key components, and refill the lubricant according to the specified oil level and oil.

In the process of operation, the establishment of a perfect monitoring system, regular testing of oil temperature, oil pressure, vibration, noise and other key parameters and record, pay attention to the overall operating conditions of the winch lifting mechanism, such as wire rope wear, drum deformation, braking performance.

Long-term out of service or seasonal out of service equipment, before decommissioning do a good job of cleaning, anticorrosion, rust treatment, drain the reducer lubricating oil and properly preserved. Before re-activation, comprehensive inspection and maintenance, according to the requirements of the first run before the preparation, to ensure safe and reliable operation.