Product Characteristics:
Excellent performance of high temperature resistance: when clinker is just produced from the kiln, the temperature can be as high as 1000℃ or more, and its working condition is just like the Mine
Well Elevating Conveyor, operating in the high temperature and complicated mining environment, which is faced with the test of extreme conditions. The key components of clinker elevator, such as conveyor belt, hopper, etc., are made of special high-temperature-resistant materials, just like the shaft-mouth elevating conveyor to adapt to the harsh conditions of the selection of specific materials. These materials can not only withstand high temperatures, but also maintain stable physical and chemical properties in a long period of high-temperature environment, to ensure that in the process of conveying high-temperature clinker, the equipment will not be damaged due to high temperature, to ensure the continuity of production, which is similar to the shaft lifting conveyor to ensure the stability of the material conveying in a complex environment.
High abrasion resistance and impact resistance: clinker is hard, in the lifting process and the hoist components frequent contact and collision, easy to cause wear and tear, similar to the environment in the mine, the material on the mine shaft lifting conveyor parts of the wear and tear. Therefore, the clinker elevator hopper, conveyor belt surface and internal chain and other components, have carried out a special wear-resistant treatment, as in the gear box wellhead lifting conveyor to ensure the operation of the key components of the enhanced treatment. For example, the hopper adopts high-strength wear-resistant steel, after quenching, tempering and other processes to enhance its surface hardness and wear resistance; conveyor belt to add a wear-resistant rubber layer, effectively reduce the degree of wear and prolong the service life of the equipment, reduce maintenance costs, which is essential to maintain the efficient production of the cement plant, just like various types of well elevating conveyor for silos through wear-resistant treatment to ensure the long-term stable operation.
Strong efficient conveying capacity: In order to meet the demand of large-scale production in cement plants, clinker elevator has strong conveying capacity, similar to the Harbor well elevating conveyor in order to meet the demand of large quantities of goods throughput in ports with high efficiency transportation capacity. Through reasonable design of conveying speed, hopper volume and drive system power, it can convey a large amount of clinker in unit time. The clinker elevator of some large cement factories can transport hundreds or even thousands of tons of clinker per hour, which ensures that the clinker can be quickly transferred from the production link to the next process, and improves the overall production efficiency, just like the port shaft elevator conveyor to transfer the goods quickly to improve the operational efficiency of the port.
Usage Scenario:
Clinker lifting at kiln head: In the kiln head of a cement plant, high-temperature clinker is continuously discharged from the rotary kiln. The clinker elevator, located near the kiln head, quickly lifts the freshly discharged high-temperature clinker to a certain height, and then, through the conveying pipeline or chute, transports the clinker to the cooling machine for cooling treatment. This process is vital to maintain the normal production order of the kiln head, to ensure that the clinker can be transferred in time to avoid accumulation in the kiln head, affecting the normal operation of the kiln, just like the wellhead lifting conveyor timely transfer of materials at the wellhead, to ensure the smooth operation of the wellhead.
Kiln tail to preheater conveying: In the production process of some cement plants, the clinker at the end of the kiln needs to be lifted to the preheater for preheating and other treatments. The clinker elevator takes up this transportation task, lifting the clinker from the kiln end and accurately conveying it to the preheater inlet. In this way, it realizes the recycling of clinker in the production process, improves the efficiency of energy utilization, helps to reduce the production cost and improve the quality of products, similar to the mine shaft lifting conveyor to accurately transport the materials in the production process of mines, and guarantees the orderly progress of each link.
Finished product
warehouse conveying: After a series of processes such as cooling, grinding and other clinker, it needs to be transported to the finished product warehouse for storage. The clinker elevator lifts the qualified clinker to the top of the warehouse, and then through the unloading device, the clinker is evenly distributed to different locations in the warehouse for storage. This link ensures that the clinker can be stored in a safe and orderly manner, providing sufficient raw material reserves for the subsequent packaging and sale of cement, just like the port shaft elevating conveyor conveying the goods to the designated storage area in an orderly manner to ensure the smoothness of port logistics.
Transit
silo conveying: In the production process of cement plant, transit silo plays the role of temporary storage and regulation of clinker flow. When there is a transient failure in one part of the production line or when the production rhythm needs to be adjusted, the clinker elevator can lift the clinker to the transit warehouse for storage. When the production is back to normal, the clinker in the transit bin will be lifted and transported to the corresponding production link to ensure the continuity and stability of the whole production process, similar to the Over Dam well elevating conveyorin the construction or operation of dams, according to the different needs of the material for reasonable transit and storage, to ensure that the project is carried out smoothly.