Prefabricated plant batching stations

Accurate Measuring Characteristics: Adopting advanced electronic weighing system, it can accurately weigh a variety of materials such as cement, sand, stone and so on.

Multi-material adaptability: It has strong material adaptability and can batch more than three different kinds of materials.

Efficient modular construction: the modular design concept is adopted to modularize the division of each functional unit of the batching plant. This makes the assembly, disassembly and maintenance of the equipment more convenient and efficient.

flexible degree of automation: it can be combined with other equipment to form a fully automatic mixing plant, realizing the fully automated process from material conveying, batching, mixing to discharging, without a lot of manual intervention, improving the production efficiency and product quality and stability; it can also be configured into a semi-automatic mixing plant, which can be used in scenarios where the degree of automation is not required to be high or where the manual adjustment needs to be made flexibly, and the operator can manually control part of the mixing plant according to the actual situation, which is both automated and automated. It can also be configured as a semi-automatic mixing plant, which can be used in some scenarios requiring automation or flexible manual adjustment, and the operator can control some parts manually according to the actual situation.

 

Weighing accuracy index: The weighing accuracy of the electronic weighing system for different materials can reach ±0.5% - ±1% (the specific accuracy depends on the characteristics of the material and the measuring range).

Batching silo capacity setting: Equipped with multiple batching silos, the capacity of each batching silo depends on the type of material and production demand, generally the capacity of cement batching silo is 10-50 cubic meters, sand batching silo is 20-100 cubic meters, stone batching silo is 30-150 cubic meters, etc. The batching silo can be used to control the batching of cement, sand and gravel.

Batching speed range: the batching speed can be adjusted according to the material characteristics and production requirements, generally between 30 - 120 seconds per batch of batching time.

 

Mainly used in precast concrete component factories, it can accurately batch all kinds of precast components, such as precast beams, precast panels, precast columns, etc., to produce high-quality precast components in line with the requirements of the building structure design, and to improve the efficiency of component production and stability of quality; in the construction of civil buildings, it can provide the required concrete batching service for residential, commercial buildings and other types of construction projects, and to meet the requirements of the performance of concrete in different building parts; in various mortar mixing plants, the overall batching speed can meet the production rhythm of small and medium-sized to large-scale concrete mixing plants. In various mortar mixing stations, it can be used to produce masonry mortar, plastering mortar and other mortar products to ensure the accuracy of the mortar ratio and improve the construction performance of mortar; in brick factories, it can be used for the production of concrete bricks, hollow bricks, etc., to provide a strong guarantee for the quality of the brick products, which is the indispensable key equipment in the field of building materials production.

 

Before installation, the installation site should be investigated in detail to ensure that the site is level, solid, with enough space to accommodate the batching plant and its supporting equipment, and meet the installation requirements of the equipment. Carefully check the model and specification of the batching plant and the suitability of other equipment in the mixing plant, operate in strict accordance with the installation instructions to ensure that the connecting parts are firmly and accurately installed, to prevent vibration, offset, material leakage and other abnormalities due to improper installation of the equipment, affecting the performance of the equipment and production safety.

Before the first operation, clean the inside of the batching plant, check the installation and function of the batching bins, weighing system, conveying pipeline and other key components to make sure that there is no damage or hidden trouble. Calibrate and debug the electronic weighing system to ensure that the weighing accuracy meets the requirements.

In the process of operation, establish a regular inspection system, focusing on checking the precision of weighing system, material stock and discharge of batching silo, and the operation status of conveying equipment. According to the frequency of use of materials and production conditions, reasonable arrangement of equipment maintenance plan, such as regular cleaning of the weighing sensor, check the wear and tear of the wall of the batching silo, maintenance of the sealing of the conveying pipeline, etc., to ensure that the equipment is always in a good state of operation.

Long-term suspension or seasonal suspension of the equipment, the material in the batching bin should be emptied before the suspension, and the internal equipment should be thoroughly cleaned to prevent the residual material from clumping and affecting the next use. Carry out a comprehensive inspection and maintenance of the various parts of the equipment, do a good job of anti-rust, anti-corrosion treatment, will be wearing parts properly stored.