Performance characteristics:
- High efficiency: The ship unloading system adopts advanced mechanical structure and optimized process, which can complete the unloading of a large amount of materials in a short time. The gripping action of the ship unloader is quick and precise, and the conveying equipment runs smoothly, which greatly improves the overall operational efficiency, shortens the stay time of the ship in the harbor, and enhances the cargo turnover speed of the harbor.
- Stability: Each component has gone through strict quality inspection and performance test, selecting high-quality materials and advanced manufacturing process. In long time continuous operation, it can maintain stable performance, reduce the downtime and maintenance time caused by equipment failure, and guarantee the continuity and reliability of harbor operation.
- Environmentally friendly: Equipped with a highly efficient dust removal system, the escape of dust is effectively controlled through advanced filtration technology and sealing devices. In the process of material gripping, conveying and transshipment, it minimizes the pollution to the surrounding environment and complies with the increasingly strict environmental regulations and standards.
- Intelligent: incorporates modern sensor technology, automation control and remote monitoring system. It is capable of collecting real-time equipment operation data, such as temperature, pressure, speed, etc., and transmitting these data to the central control room. Operators can monitor and operate the equipment through remote terminals, realizing intelligent management and control.
- Strong adaptability: For different types of bulk materials, such as the difference in particle size and humidity of coal, the different hardness and shape of ore, and the change in particle size and fluidity of grain, the system is able to flexibly adjust the working parameters to ensure the unloading effect and quality. Meanwhile, for different ship types and dock conditions, it can also achieve perfect adaptation through customized design and installation.
- High safety: It has perfect safety protection devices and early warning system, such as overload protection, anti-collision device, emergency braking system and so on. During the operation of the equipment, potential safety hazards can be detected in time and corresponding measures can be taken to protect the life safety of the operators and the integrity of the equipment.
Main technical parameters:
- The gripping capacity of the ship unloader usually ranges from several hundred tons to thousands of tons, depending on the design scale of the system and the application scenario. Parameters such as gripping range, lifting height and speed will be customized according to specific configurations and project requirements. For example, lift speeds may range from tens to hundreds of meters per minute to ensure fast and accurate gripping of materials.
- The bandwidth of conveying equipment typically ranges from tens of centimeters to several meters, and the conveying speed may be adjustable between several meters per second and more than ten meters per second. Conveying capacity, on the other hand, is calculated on the basis of bandwidth, speed and material density, and ranges from hundreds to thousands of tons per hour.
- The capacity of intermediate storage silos ranges from several thousand cubic meters to tens of thousands of cubic meters, and their structural forms include silos, square silos, and so on, in order to adapt to different site conditions and storage needs.
- The filtration efficiency of the dust removal system is usually required to reach over 99%, and the air volume and air pressure are configured according to the size of the system and the working environment to ensure effective dust collection and treatment.
- The response time of the control system is usually at the millisecond level to realize real-time and precise control of the equipment. At the same time, the automation and intelligence level of the system is also improving, with functions such as fault diagnosis and self-adjustment.
Main application areas:
- Various types of bulk cargo ports: including coal ports, used for unloading coal and transporting it to the yard or subsequent processing; ore ports, dealing with the unloading and transshipment of various types of metal ores, such as iron ore, copper ore, etc.; grain ports, undertaking the reception and storage of grain crops, such as wheat, corn, soybeans and so on.
- Industrial raw material import terminal: such as the import of limestone, gypsum and other raw materials required for cement production; unloading of various chemical raw materials required by chemical enterprises; receiving and unloading of iron ore, coke and other raw materials for iron and steel plants.
- Logistics hub port: as an important node for cargo distribution, it realizes rapid conversion and deployment of bulk materials among different modes of transportation (such as ships, trains and trucks), improves logistics efficiency and reduces transportation costs.
- Power industry: provide coal unloading and storage services for thermal power plants to ensure stable fuel supply to power plants.
- Construction industry: Provide unloading and transportation of sand, cement and other raw materials for construction projects to ensure the smooth progress of construction projects.
Important Tips:
- During the installation of the system, it is necessary to ensure the installation precision and connection reliability of each equipment and operate in strict accordance with the construction specifications.
- Before installation, carry out a comprehensive inspection of all equipment to ensure that the equipment is not damaged, the parts are complete, and prepare the required installation tools and auxiliary facilities.
- Before operation, carry out comprehensive debugging and testing, including checking and calibration of the electrical system, mechanical system and control system.
- During operation, pay close attention to the operation status of the system, such as the accuracy of the movement of the ship unloader, the smoothness of the operation of the conveying equipment, the effect of dust removal, etc., and find and solve problems in time.
- Regularly carry out maintenance on the system, including cleaning, lubrication, fastening, and replacement of wearing parts of the equipment, etc., so as to ensure the long-term stable operation of the equipment.
- Provide professional training to the operators to make them familiar with the operation process of the system, troubleshooting methods and safety precautions.
- Establish a perfect equipment management file to record the operation, maintenance and repair of the equipment to provide data support for the management and optimization of the equipment.
Henan Bocheng Import & Export Trading Co.
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