Precision speed loading train loading station

- Dynamic loading advantages

Being able to carry out loading operations during the train's traveling process breaks the limitations of the traditional parking and loading mode. This dynamic loading mode greatly improves the turnover efficiency of railroad transportation, reduces the stopping time of the train at the loading point, and significantly improves the utilization rate of the railroad line. Each car can realize rapid loading in high-speed travel, ensuring the continuity of the whole loading process, providing a strong guarantee for the rapid transportation of coal, ore and other bulk bulk materials, and enhancing the timeliness and flexibility of logistics transportation.

- Ultra-high metering precision

The metering accuracy is excellent, with 0.1% for single car loading and ±0.05% for whole train loading. Whether loading a single car or an entire train, the weight of the material can be precisely controlled to ensure that each loading meets the standard requirements. This high-precision measurement characteristics for coal, ore and other bulk commodities traded by weight is critical, effectively avoiding economic disputes arising from measurement errors, but also for the standardized management of railroad transportation and cost control of enterprises to provide reliable data support.

- Efficient and continuous operation

The system realizes continuous fast quantitative and accurate loading by pre-dosing in the quantitative warehouse according to the standard weight and then quickly unloading to the moving train cars. The whole process has a high degree of automation, and each link is closely connected and operates without interruption, which greatly improves the loading efficiency. In large-scale coal and ore transportation, it can quickly handle a large amount of materials to meet the high-intensity demand of railroad transportation, guarantee the stable supply of energy and raw materials, and promote the efficient production and development of related industries.

- Wide Material Adaptation

It is suitable for railroad loading of coal, ore and all kinds of bulk materials. Whether it is granular coal, ore, or other forms of bulk materials, the system can be adjusted according to their physical characteristics of the corresponding parameters and equipment adaptation. By optimizing the structure of the dosing bin, the unloading method and the setting of the control system, it ensures that high efficiency and precision can be achieved during the loading process of different materials, showing strong versatility and adaptability, and is widely used in mining, energy and many other industrial fields.

 

- Loading speed

The loading time of each carriage is less than 45 seconds, and this speed index directly determines the loading efficiency of the whole train. For example, a train of 60 cars, according to this speed, the total loading time is about 45 minutes, compared with the traditional loading method can save a lot of time, greatly improving the timeliness of railroad transportation, so that the train can be put into the next section of the transport task faster, to enhance the efficiency of the use of railroad resources.

- Measurement accuracy

Single-car loading accuracy of 0.1%, the whole train loading accuracy ± 0.05%. These two precision parameters are key indicators for measuring the accuracy of the system. In the loading process, through high-precision sensors and advanced measurement algorithms, the weight of materials for real-time monitoring and precise control. For example, for a carriage with a load of 80 tons, the metering error is no more than 80 kg, and the metering error of the whole train can be controlled within a very small range, which ensures the accuracy of material loading and provides a reliable basis for trade settlement and transportation management.

 

Coal transportation: In coal mining enterprises, the rapid quantitative loading system is the core equipment for coal railroad outbound transportation. It can load the mined coal onto the train quickly and accurately according to the market demand and the railroad transportation plan, improve the efficiency of coal shipment, guarantee the timeliness and stability of coal supply, meet the large demand for coal from power plants, steel mills and other users around the world, and promote the efficient development of the coal industry.

 

- Equipment Maintenance

Regularly calibrate and maintain the load cell of the dosing bin to ensure its measurement accuracy. Check the wear and tear of the unloading chute and other parts, and replace the parts with serious wear and tear in time to prevent material leakage and poor loading. Check and maintain the hardware equipment of the automation control system, such as controllers and drivers, to ensure stable operation of the system. Generally calibrate the sensors once a quarter and inspect and maintain the equipment parts once a month.

- Material Management

Before loading, the material should be fully pre-treated, such as screening, crushing, etc., to ensure that the particle size of the material is uniform, to avoid poor loading or inaccurate metering due to lumps of material or too large a difference in particle size. At the same time, the loading parameters of the system should be reasonably set according to the characteristics of the material, such as unloading speed, vibration frequency, etc., in order to achieve the best loading effect. The materials should be checked and processed before each loading to ensure that they meet the loading requirements.

- Safety Guarantee

During the loading process of train traveling, make sure that the system is effectively linked with the train's running signals and safety guards. Set up warning signs and guardrails to prevent personnel from entering the loading area by mistake. Carry out real-time monitoring of the loading operation site, timely detection and treatment of abnormal situations, such as material blockage, equipment failure, etc., to ensure the safety of the loading operation. During the operation, strictly observe the safety operation regulations, strengthen safety training and management, and ensure the safety of personnel and equipment.