Flexibly adapted mine loading station

- High-efficiency loading operation

With powerful loading capacity, the instantaneous loading capacity can reach 1t/s, which can complete the loading of large quantities of materials in a very short time. Whether it is a single lane or dual lane loading station system with different configurations, it can realize efficient operation through the close cooperation of all components. The loading belt conveys the material stably to the buffer bin, the buffer bin plays the role of temporary storage and regulates the flow of material, and the fast loading chute loads the material into the vehicle accurately. The whole process is completed in one go, which greatly reduces the waiting time of the vehicle, improves the overall efficiency of the mine transportation, and provides a strong support for the large-scale production and rapid shipment of the mining enterprises.

- Precise environmental protection dust control

Equipped with water mist dust suppression system and dust removal system to effectively control dust pollution during the loading process. The water mist dust suppression system sprays fine water mist at the moment of material unloading, so that the dust particles combine with the water mist and settle down, avoiding them from spreading into the air. The dust removal system further collects and treats the fine dust in the operation area to ensure that the air quality of the loading environment meets the environmental protection requirements. This dual dust control mechanism not only protects the surrounding environment and reduces pollution to the atmosphere, but also protects the health of the operators, which is in line with the concept of green production in modern mines.

- Intelligent monitoring and control

The monitoring system and electrical control system realize the intelligent management of loading operation. The monitoring system monitors the flow of materials, weight, vehicle position and other information in real time, and feeds the data back to the electrical control system. Based on these data, the electrical control system accurately controls the conveying speed of the loading belt, the opening of the discharge gate of the buffer bin, and the action of the loading chute, etc., to ensure that each vehicle can be accurately loaded in accordance with the set weight standard, with a very small error. At the same time, in the event of abnormalities, such as material blockage, equipment failure, etc., the system can timely alarm and take appropriate emergency measures to ensure the safety and stability of the loading operation.

- flexible System Configuration

According to different site conditions, transportation scale and operational requirements of customers, the loading station system can be flexibly configured with single-lane or dual-lane. The single-lane system has a relatively simple structure and a small footprint, which is suitable for small mines or scenarios with a small loading volume; the dual-lane system can load two vehicles at the same time, which improves the parallel efficiency of loading, and is suitable for medium-sized and large mines or enterprises with busy transportation tasks. This flexibility makes the mine loading station can be widely used in all kinds of mining enterprises to meet the individual needs of different customers.

 

- Loading capacity

Instantaneous loading capacity is 1t/s, this parameter determines the amount of material loaded in the loading station in a unit of time. For example, for a vehicle with a load of 50t, the theoretical loading time is only 50s. In practical application, according to the production scale of the mine and the load of the transportation vehicle, the loading plan can be arranged reasonably, giving full play to the efficient performance of the loading station.

- System Configuration

Different loading station system configurations are available, such as single-lane and dual-lane. Single-lane loading stations have a relatively compact equipment layout and are generally between 5 - 8m wide, while dual-lane loading stations are around 10 - 15m wide. Different lane configurations vary in terms of floor space, equipment investment and loading efficiency, so customers can choose according to their own site and production needs.

 

- Metal mines: widely used in iron ore, copper ore, gold ore and other metal mines. Metal ores need to be transported to the ore dressing plant or smelter for processing in time after mining, the mine loading station can quickly and accurately load the ores onto the transportation vehicle, improve the transportation efficiency of the ores, reduce the backlog of ores in the mine, and guarantee the continuity of mine production and the supply of raw materials to downstream enterprises.

- Non-metallic mines: such as coal mines, limestone mines, gypsum mines and other non-metallic mines are also inseparable from the mine loading station. For these mines, efficient loading operations can meet the large demand for transportation of coal, construction materials and other products, improve the economic efficiency of mines and market competitiveness, and promote the development of related industries.

 

- Equipment Maintenance

Regularly check the feeding belt to see if the belt has run off, wear and tear, and adjust or replace the belt in time. Check the buffer warehouse wall, discharge gate and other parts, clean up the residual material in the warehouse, prevent the accumulation of materials affecting the unloading and loading accuracy. The hydraulic system should regularly check the oil level, oil temperature, pressure and other parameters, and replace the filter element and hydraulic oil to ensure the normal operation of the hydraulic system.

- System calibration

Regularly calibrate the sensors of the monitoring system, such as weight sensors, flow sensors, etc., to ensure the accuracy of their measurement data. Check and optimize the program of the electrical control system to ensure the correctness and stability of the control logic. In particular, the measurement system for loading weight should be calibrated regularly to keep the loading weight error within a reasonable range and avoid economic disputes caused by inaccurate measurement.

- Environmental protection equipment management

The water mist dust suppression system should regularly check whether the nozzle is clogged and whether the water pump is working properly to ensure the spraying effect of water mist. The dust removal system should clean the filter bag, ash hopper and other parts of the dust collector in time, check the operation of the fan to ensure the dust removal efficiency. At the same time, according to environmental protection requirements, the concentration of dust emissions should be monitored, if found to exceed the standard, timely investigation of the causes and rectification.