Silo-machine linked dosage system silos

- Precise proportioning function

The batching system can accurately mix and batch calcareous raw materials, clayey raw materials and corrected raw materials according to specific components. Through the advanced control system and high-precision quantitative feeder, it can strictly control the adding amount of each raw material to ensure that the blended material dispensed meets the formula requirements for cement production. For example, in the production of ordinary silicate cement, the proportion of limestone, clay, iron ore and other raw materials can be accurately blended to stabilize the chemical composition and physical properties of the cement within the specified range, laying the foundation for the production of high-quality cement.

- Efficient linkage operation

The coordinated linkage between the top silo belt machine, batching silo, quantitative feeder and conveying equipment realizes an automated and efficient operation process. The belt machine at the top of the silo conveys all kinds of raw materials to the corresponding batching silo for storage in an orderly manner. When batching, the quantitative feeder accurately takes out the raw materials from the batching silo according to the set parameters, and sends the batching mixture to the mill stably through the conveying equipment. Each link is closely connected without any jam or delay, which greatly improves the efficiency and continuity of batching and reduces the error and uncertainty caused by manual intervention.

- High degree of automation

The system has a high degree of automation, with automatic monitoring, automatic adjustment and automatic alarm functions. During the batching process, it can monitor the flow and weight of each raw material in real time, and automatically adjust the feeding speed of the quantitative feeder according to the set formula to ensure the accuracy of batching. Once there are abnormal situations such as shortage of raw materials, equipment failure or excessive deviation of dosing, the system will immediately issue an alarm to notify the operator to deal with the situation in a timely manner, which guarantees the stability of production and reduces the labor intensity and the risk of human error.

- Stable Quality Assurance

As the key link to ensure the quality of cement, the batching system effectively guarantees the stability of cement product quality through accurate measurement and strict proportion control. Stable raw material proportion makes the cement have reliable performance in setting time, strength, durability and other aspects, meets the strict requirements of construction projects on the consistency of cement quality, and improves the product reputation and market competitiveness of cement enterprises.

 

- Measuring precision

The measuring accuracy of quantitative feeder can reach ±0.5% - ±1%. This high-precision metering capability ensures that the error in the addition amount of each raw material is very small, for example, when adding limestone raw materials, if the set addition amount is 100 kg, the error range of the actual addition amount is only between ±0.5 - ±1 kg, which ensures the proportioning accuracy of the mixture and provides strong data support for the production of high-quality cement.

- Feeding range

The dosing range of a dosing machine is usually wide and can be adjusted according to the nature of different raw materials and production requirements. Generally speaking, the feeding capacity can be varied from a few tons to hundreds of tons per hour. For example, for limestone raw material, the feeding capacity can be adjusted between 10 - 150 tons/hour, which is able to adapt to the batching requirements of production lines of different scales in cement factories.

 

- Cement production industry: It is one of the indispensable core systems in cement plants. In the process of cement production, from the preliminary mixing of raw materials to the finished cement products, the batching system runs through the whole process, which provides accurate raw material proportioning program and stable batching operation for the production of various types of cement, such as ordinary silicate cement, slag silicate cement, etc., and ensures that the quality and performance of the cement products are in line with the national standards and market demand.

 

- Equipment Calibration

Calibrate the dosing feeder regularly to ensure the accuracy of its metering precision. The calibration cycle is generally once a month or adjusted appropriately according to the production situation. In the calibration process, use standard weights or known weights of materials for testing, comparing the deviation between the actual measured value and the theoretical value, and adjusting the parameters of the feeder, so that its measurement error is controlled within the specified range.

- System maintenance

Carry out regular inspection and maintenance of the belt conveyor, batching bin and conveying equipment at the top of the silo. Check whether the belt of the belt conveyor is deflected and worn out, and adjust or replace it in time; check whether there are materials adhering to the wall of the batching silo or not, and clean it up regularly; carry out maintenance on the motor, reducer and other parts of the conveying equipment, and check whether the operation temperature and sound are normal, and carry out comprehensive equipment maintenance once a quarter, so as to ensure the normal operation of the whole batching system.

- Data monitoring and backup

Strengthen the monitoring and management of the data of the batching system, and record the batching data of each raw material, equipment operation parameters and other information in real time. At the same time, regular data backup is carried out to prevent the dosage from being out of control due to system failure and data loss. Data backup can adopt the combination of local storage and cloud storage to ensure data security and recoverability, so that the data in the production process can be traced back and analyzed in a timely manner when needed, which can provide a basis for optimizing the dosage plan and improving production efficiency.