Shed bucket synergistic material storage and transportation

- Multi-Operation Synergy

The raw material storage and transportation system of the milling station integrates the shed, receiving hopper, quantitative feeder and conveying equipment, etc., and each part operates together to realize efficient raw material storage and transportation. The loader pushes the limestone, slag, steel slag and other grinding materials into the receiving hopper, which acts as the receiving front end and cooperates with the shed to meet the requirements of feeding and loading. The shed adopts portal steel frame plant structure, which provides space guarantee for the temporary storage of raw materials and loader operation. Meanwhile, the receiving hopper can accurately receive raw materials and control the output amount of raw materials through the quantitative feeder, and the conveying equipment will steadily transport the raw materials to the subsequent processing process, so the whole process is closely connected and operates smoothly without interruption, which improves the efficiency and reliability of the raw material storage and transportation.

- flexible Layout

It can be designed according to the scale of the project and the customer's site conditions, and the layout is compact and reasonable. Whether it is a limited site for a small grinding station or a large-scale project, the storage and transportation system can adjust the location and combination of components according to local conditions. For example, in the narrow area of the site, the material shed and hopper can be arranged compactly to reduce the space occupied, while the conveying equipment adopts efficient vertical or inclined layout to adapt to the terrain. This flexibility enables the storage and transportation system to be widely adapted to the needs of different customers, which greatly enhances its versatility and practicability.

- High efficiency and economic characteristics

The short construction period enables the milling plant to be put into operation quickly and profitably as soon as possible. Compared with the lengthy construction process of traditional storage and transportation systems, it adopts standardized design and prefabricated components, effectively shortening the construction time. Low investment cost, through the optimization of structural design, the selection of economical materials and reasonable planning layout, to ensure the performance of the system under the premise of reducing the construction and operating costs. For example, the portal steel frame structure of the material shed reduces the amount of steel while guaranteeing the strength, and the selection of the dosing feeder and conveying equipment also gives full consideration to the cost-effectiveness, which ultimately realizes the maximization of the customer's benefit and enhances the competitiveness of the enterprise in the market.

 

- Specification of material shed

The span of the shed is generally between 15 - 30 meters, and the length can vary from several dozens of meters to hundreds of meters according to the site and storage capacity requirements. The height should meet the requirement of loader working height, usually around 6 - 10 meters. For example, for a medium-sized grinding plant, the shed may have a span of 20 meters, a length of 80 meters, and a height of 8 meters, which is a good specification for holding raw materials and facilitating loader operation.

- Feeder accuracy

Quantitative feeders can provide feed accuracy of ±0.5% - ±1%. This accuracy can precisely control the supply of raw materials, ensure the accuracy of the proportion of raw materials in the grinding process, and improve the stability of product quality. For example, in the production of cement, the accurate proportion of limestone, slag and other raw materials depends on the high precision of the quantitative feeder, and the deviation will lead to substandard cement performance.

 

- Cement production: In the cement grinding station, this raw material storage and transportation system is the key link. Limestone, slag and so on are the main raw materials for cement production, and the storage and transportation system stores and transports these raw materials in an orderly manner, ensuring the stable supply of raw materials in the cement production line, laying the foundation for the production of high-quality cement, and meeting the large and sustained demand for cement in the construction industry.

- Mineral powder processing: For slag, steel slag and other grinding and processing enterprises, the raw material storage and transportation system is responsible for the reception, storage and distribution of raw materials. Raw materials such as slag are accurately transported to the grinding equipment and processed into mineral powder products used for concrete admixture, etc., which enhances the added value of industrial waste materials such as slag and promotes the recycling of resources.

 

- Equipment Maintenance

Regularly inspect the steel frame structure of the material shed to see if there is rust, deformation, etc., and carry out anticorrosion treatment and repair in time, and generally carry out a comprehensive inspection once a year. Inspect and replace the wear-resistant parts of the hopper and dosing feeder, such as the liner of the hopper and the belt of the feeder, etc., and carry out maintenance every 3-6 months according to the wear and tear situation. Conveyor belts and rollers of the conveying equipment should be cleaned and inspected regularly to prevent the accumulation of materials from affecting the operation, and inspections should be carried out once a month.

- Safe operation

In the loading operation of the loader, make sure that the operators have the qualification and strictly abide by the operating procedures, and set up obvious safety signs and warning areas in the shed to prevent personnel from entering the dangerous area by mistake. The electrical control system of the dosing feeder and conveying equipment should be inspected regularly to prevent leakage of electricity and other safety accidents, and electrical safety inspection and maintenance should be carried out once a quarter.