Brand: BOCH
Applicable Industry: Food &Amp; Beverage Factory, Energy &Amp; Mining
Performance Characteristics:
- Efficient dynamic loading
The system is capable of performing loading operations while the train is in motion, breaking free from the limitations of traditional stop-and-load methods. This significantly enhances the loading efficiency and turnover speed of railroad transportation. With a loading speed of less than 45 seconds per car, the loading time for an entire train is greatly reduced. This minimizes the train's dwell time at the loading point, increases the utilization rate of the railroad line, and enables coal, ore, and other bulk materials to reach their destinations more quickly. Consequently, it enhances an enterprise's logistics and transportation capabilities and market competitiveness.
- Ultra-high metering accuracy
High metering accuracy is one of the core advantages of this system. The accuracy of loading a single car reaches 0.1%, and the accuracy of loading an entire train is within ±0.05%. This high-precision metering ensures the accurate weight of materials loaded in each car and the entire train. Whether for sales measurement or transportation loading, it provides reliable data support, avoiding economic disputes and transportation safety risks caused by measurement errors. This not only protects the interests of enterprises and customers but also contributes to the standardized management of railroad transportation.
- Stable and reliable operation
The system employs advanced automation control technology and mechanical structure design. All components work in harmony to ensure stable and reliable operation. During long-term continuous loading operations, it can maintain stable performance and is not prone to failures or shutdowns. The entire process, from dosing in the dosing bin to unloading into the wagon, has been carefully designed and optimized. It has excellent anti-interference ability and can adapt to different working environments and material characteristics, providing a solid technical guarantee for the railroad loading of bulk materials.
- Wide range of materials
This system is suitable for loading coal, ore, and many other types of bulk materials. Whether it's granular ore or powdery coal and other materials, the system can be used for rapid quantitative loading. The system can adjust parameters and equipment according to the physical characteristics of different materials, such as particle size, density, and fluidity. This ensures that all kinds of materials can achieve efficient and accurate operation goals during the loading process, demonstrating strong versatility and flexibility.
Main technical parameters:
- Loading speed
The loading time for each car is less than 45 seconds. This speed indicator directly influences the loading efficiency of the entire train. In practical operations, based on the number of cars in the train, the total loading time of the whole train can be precisely calculated. This allows for the rational arrangement of train scheduling plans. For example, for a train consisting of 50 cars, the total loading time is approximately 37.5 minutes. Compared with traditional loading methods, this saves a significant amount of time.- Measurement accuracy
The loading accuracy for a single car is 0.1%, and the loading accuracy for the entire train is ±0.05%. These two precision parameters are key indicators for measuring the accuracy of the system's measurement. During the loading process, through high-precision sensors and advanced measurement algorithms, the weight of materials is subject to real-time monitoring and precise control. For instance, for a carriage with a load of 60 tons, the metering error is no more than 60 kilograms. The metering error of the entire train can be controlled within a very narrow range, thereby ensuring the accuracy of material loading.
Main application areas:
- Coal Transportation: In coal mining enterprises, the rapid quantitative loading system serves as the key equipment for outbound coal transportation by railroad. It can rapidly and accurately load the mined coal onto trains in accordance with market demand and the requirements of railroad transportation. This enhances the shipping efficiency of coal, guarantees the timeliness and stability of coal supply, and meets the substantial demand for coal from power plants, steel mills, and other users worldwide.
- Ore Transportation: For mining enterprises of metal ores and non-metallic ores, the system can be employed to load ore products onto trains for shipment. Whether it is iron ore being transported to steel mills or limestone being transported to cement plants, etc., the rapid quantitative loading system can achieve efficient rail transportation, reduce transportation costs, and improve the economic efficiency and market competitiveness of enterprises.
Important Tips:
- Equipment Maintenance
Regularly calibrate and maintain the load cell of the dosing bin to ensure its measurement accuracy. Check the wear and tear of the unloading chute and other parts, and replace the parts with serious wear and tear in time to prevent material leakage and poor loading. Check and maintain the hardware equipment of the automation control system, such as controllers and drives, to ensure the stable operation of the system.
- Material Management
Before loading, the material should be fully pre-treated, such as screening, crushing, etc., to ensure that the particle size of the material is uniform, to avoid poor loading or inaccurate metering due to lumps or large differences in the particle size of the material. At the same time, the loading parameters of the system should be reasonably set according to the characteristics of the material, such as unloading speed, vibration frequency, etc., in order to achieve the best loading effect.
Henan Bocheng Import & Export Trading Co.
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