Lane Diversified Rapid Loading System Steel Plate Silo

With strong instantaneous loading capacity up to 1t/s, it can quickly complete the truck loading task in a short time, which greatly improves the loading efficiency and reduces the waiting time of vehicles, making the logistics and transportation link more smooth and efficient, and helping the enterprise to improve the rhythm and throughput of the overall production operation and enhance the economic benefits. All components of the system operate in concert, the belt conveyor steadily transports the materials to the buffer bin, and then accurately loads the materials into the trucks through the fast loading chute, with each link closely connected without any jams or delays, which ensures the continuity and high efficiency of the loading operation.

- Environmental protection and dust reduction

The loading process is accompanied by a water mist dust suppression system and a dust collection system. The water mist dust suppression system effectively captures dust particles in the air by spraying fine water mist, causing them to settle and preventing them from flying and spreading to the surrounding environment. The dust collection system further collects and treats the escaping fine dust, so that the dust concentration in the loading area is greatly reduced to meet the requirements of environmental protection standards, which reduces the pollution of the surrounding air environment and the hazards to the health of the operators, and realizes the green loading operation.

- Intelligent and precise

The advanced electrical control system carries out unified command and dispatching, and can carry out accurate loading control according to different models and loading requirements. Driven by the hydraulic system, the control gate accurately adjusts the material flow and flow rate to ensure that each truck can be loaded in accordance with the set weight standard with minimal error, which improves the accuracy and stability of material loading, avoids waste of materials or overloading, and reduces the subsequent transportation risks and costs due to loading errors.

- flexible

According to the needs of customers can be flexibly configured single-lane, dual-lane, four-lane loading station system, to adapt to different scales of logistics and transportation needs and site conditions. Whether it is a small number of vehicle loading operations for small enterprises, or large-scale vehicle loading tasks for large logistics hubs, mining enterprises and other large-scale centralized loading tasks, we can find a suitable configuration scheme, which improves the system's versatility and applicability, and provides customized loading solutions for different customer groups.

 

- Loading capacity

Instantaneous loading capacity is stabilized at 1t/s. This parameter determines the amount of materials that can be loaded by the system in unit time, and is the key index to measure the efficiency of the system. In practical application, according to the density of different materials and the load capacity of trucks, the loading time of each vehicle can be calculated, for example, for a truck with a load capacity of 50t, the loading time is about 50s, so as to rationally arrange the vehicle scheduling and loading plan.

- Lane Configuration

A variety of loading station systems such as single-lane, dual-lane and four-lane are available. The single lane system is suitable for small loading sites or scenes with low vehicle traffic, with a small footprint and relatively low investment in equipment; the dual lane system improves the loading efficiency to a certain extent, and can load two trucks at the same time, which is suitable for medium-sized logistics and transportation needs; the four-lane system has a very high loading throughput, which can satisfy the requirements of large-scale rapid loading for large-scale transportation of materials in large-scale mines and ports, but it is very difficult for the site area and investment in equipment. The four-lane system has a very high loading throughput, which can meet the requirements of rapid loading for large-scale material transportation such as large-scale mines and ports, but it has higher requirements for site area and equipment investment.

 

- Mining industry: It is used in the loading and transportation of coal and ore after mining. Mines have a large number of ores or coal need to be transported to various places every day, the fast loading system can quickly and efficiently load these materials onto trucks, reduce the vehicle's residence time in the mine, improve the production and transportation efficiency of mines, reduce transportation costs, while the environmental protection of the loading method is also in line with the requirements of the sustainable development of mines.

- Port logistics: In port terminals, various bulk goods such as grain, fertilizer, building materials, etc. need to be quickly loaded onto ships or trucks for transshipment. The fast loading system can flexibly configure the number of lanes and loading capacity according to the logistics operation flow and vehicle scheduling arrangement of the port, realizing fast loading and unloading and transshipment of bulk cargoes, improving the cargo turnover efficiency of the port, and enhancing the logistic service capability and competitiveness of the port.

 

- Equipment Maintenance

Regularly inspect and maintain the conveyor belt, rollers and driving device of the belt conveyor, check whether the conveyor belt is broken and deflected, replace the rollers with serious wear and tear in a timely manner, and ensure the normal operation of the motor and reducer of the driving device to ensure the stability of the material conveying. Check the buffer warehouse, loading chute, etc., to see whether there is material accumulation and blockage, and clean up in time to prevent affecting the loading operation.

- System calibration

Regularly calibrate the pressure, flow rate and other parameters of the hydraulic system to ensure the opening and closing precision of the control gate. The electrical control system is tested and debugged to ensure the accuracy and stability of its control logic, especially the metering system for loading weight should be calibrated to prevent inaccurate loading weight due to system error, which affects transportation and customer interests.

- Environmental protection equipment management

Regularly check and replace the dust collection system's bag, fan and other components to ensure the effect of dust collection. Maintain the spray nozzles, pumps and other equipment of the water mist dust suppression system to ensure the spraying effect and coverage of the water mist, so that it can continuously and effectively suppress dust and maintain a good environment in the loading area.