Storage Homogenizing Bar Yard

- Dual Function Fusion

It has the dual key functions of storage and homogenization. In terms of storage, it can hold a large amount of materials, providing stable material reserve guarantee for the continuous production of building materials, metallurgy, steel and other industries. In terms of homogenization, through the specific stacking and reclaiming method and yard structure design, it can effectively reduce the fluctuation of material composition and improve the stability of material quality, for example, in cement production, it can make the chemical composition of raw materials more uniform, so as to enhance the consistency of cement product quality.

- Stable and diversified structure

The use of mesh frame structure, the top can choose steel frame structure or plane mesh structure, this structure form gives the yard good mechanical properties, able to withstand large loads, including the weight of the material, the weight of the stacking and retrieval equipment, as well as natural environmental factors, such as wind, snow and other factors brought about by the additional loads. At the same time, the stability of the structure ensures the safety and reliability of the yard in long-term use, reducing the risk of downtime and maintenance due to structural deformation or damage.

- Advantages in cost and construction period

Low cost, compared with some traditional large-scale storage facilities, strip yard in the guarantee of storage capacity and function of the premise, through the reasonable structural design, material selection and optimization of the construction process, effectively reduce the construction cost, saving a lot of capital investment for the enterprise. Short construction time, its standardized structural modules and efficient construction process, so that the yard can be built and put into use in a relatively short period of time, greatly reducing the enterprise's project construction cycle, so that the enterprise can more quickly realize the benefits of production.

- Convenient homogenization and expansion

Good homogenization effect, no matter what kind of stacking and retrieval methods are used, it can achieve better mixing and homogenization in the process of stacking and retrieval of materials, and improve the homogeneity index of materials. Convenient for expansion, its long layout structure makes it easy to extend and expand along the length of the material yard when it is necessary to expand the storage capacity, without the need to carry out large-scale reconstruction or dismantling of the original structure, which reduces the difficulty and cost of expansion.

 

- Storage capacity

The storage capacity is designed according to the length, width and height of the yard, generally between 50 - 500 meters in length, 20 - 100 meters in width and 5 - 20 meters in height, and the corresponding storage capacity can range from several thousand cubic meters to hundreds of thousands of cubic meters, which can meet the material storage needs of enterprises of different scales. For example, a small building materials company may require a storage capacity of several thousand cubic meters, while a large steel company may require a large strip yard with hundreds of thousands of cubic meters.

- Stacking and reclaiming capacity

The stacking capacity of the stacker is generally between 500 - 5000 tons / hour, the reclaimer's reclaiming capacity of 300 - 3000 tons / hour, different stacking and reclaiming capacity can be selected and configured according to the enterprise's production scale and material flow requirements. If the production scale is large and the material turnover is fast, the enterprise can choose the equipment with higher stacking and reclaiming capacity to ensure the continuity and efficiency of production.

- Homogenization coefficient

The homogenization effect is measured by the homogenization coefficient, generally the homogenization coefficient of the strip yard can reach between 5 - 10, a higher homogenization coefficient means that the material in the yard after the stacking and retrieval process is more uniform composition. For example, for the homogenization of cement raw materials, the homogenization coefficient reaches a certain level, which can effectively stabilize the quality index of cement products and reduce the product quality problems caused by the fluctuation of raw materials.

 

- Building materials industry: it is used for storing and homogenizing cement raw materials such as limestone, clay, iron ore, etc., as well as storing and distributing finished cement, ensuring stable supply of raw materials and consistency of product quality in the process of cement production, and improving the productivity and market competitiveness of enterprises. Metallurgical industry: it can store all kinds of metal materials, and can be used for the storage and homogenization of cement materials.

- Metallurgical industry: It can store metallurgical raw materials such as various metal ores, coke, flux, etc. After homogenization in the yard, it can provide raw materials with uniform composition and stable quality for the production process of blast furnace ironmaking and steelmaking, which can help to improve the quality and output of metallurgical products and reduce the production cost.

- Iron and steel industry: It is mainly used for storing iron ore, sinter ore, pellet ore and other major raw materials for iron and steel production. Through the homogenization function of the bar yard, it reduces the influence of raw material composition fluctuation on the iron and steel smelting process and guarantees the continuity and stability of the iron and steel production, and also serves as a temporary storage site for finished steel products, which facilitates the classification, sorting and transporting of the steel materials.

 

- Equipment Maintenance

Regularly maintain the stacker and reclaimer, check the wear and tear of the transmission parts of the equipment, such as gears, chains, conveyor belts, etc., and lubricate and replace them in time to ensure that the stacking and reclaiming capacity of the equipment is not affected. At the same time, check and debug the electrical control system of the equipment to ensure the stability and safety of the equipment operation.

- Structural Monitoring

Establish the structural monitoring mechanism of the strip yard, and regularly inspect the net frame structure and steel frame structure of the yard, including the deformation, corrosion and loosening of the connecting parts of the structure, etc. Especially after bad weather such as gale, rainstorm, snowstorm, etc., it is necessary to carry out a comprehensive inspection in a timely manner, and carry out timely repairs and reinforcement when problems are found, so as to prevent the occurrence of structural safety accidents.

- Material Management

In the process of stacking and taking materials, the principle of first-in-first-out should be followed, so as to avoid long-time accumulation of materials, which may lead to quality degradation or caking. At the same time, the stacking area and stacking height of materials should be reasonably planned to prevent improper stacking of materials from causing excessive local pressure on the structure of the yard, affecting the service life and safety of the yard.