Performance Characteristics:
- Accurate batching: through the advanced electronic weighing system, it can weigh cement, sand, stone and other materials accurately to ensure the accuracy of the proportion and lay the foundation for the production of high-quality concrete.
- flexible adaptation: adopting modular design, it can be used with other measuring and mixing equipments to form fully or semi-automatic mixing plant to meet different production scale and process requirements.
- Efficient operation: it can process and mix more than three kinds of materials in a fast and orderly manner, which greatly improves the production efficiency.
- Stable operation: after careful design and optimization, all components work well together, running smoothly and with low failure rate, ensuring stable operation for a long time.
- Convenient operation: Equipped with intuitive and easy-to-understand control system, it is easy for the operator to grasp the operation process and carry out accurate parameter setting and monitoring.
Main technical parameters:
- Batching accuracy: usually within ±1%, to ensure the stability of concrete quality.
- Batching speed: According to different models and configurations, the batching volume can be completed from several cubic meters to tens of cubic meters per hour.
- Material Type: More than three kinds of materials can be configured, such as cement, sand, stone, fly ash, etc.
- Weighing range: for different materials, the weighing range is different, generally from tens of kilograms to several tons.
- Control system response time: the response time of the control system is short, usually at the level of milliseconds, in order to realize fast and accurate batching control.
Main application areas:
- Prefabricated concrete component factory: to provide accurate material batching for the production of prefabricated beams, prefabricated panels and other components to ensure product quality and consistency.
- Civil building construction: providing accurate raw material proportion for on-site concrete mixing in various residential and commercial building projects.
- Various mortar mixing plants: for the production of different types of mortar products such as masonry mortar and plastering mortar.
- Brick factory: to provide accurate material proportioning for ensuring the quality and performance of bricks during the production process of bricks.
Important Tips:
- Fully understand the production demand and future development expectation, determine the scale and functional requirements of the batching plant, combine with the site conditions, and reasonably layout the location of the batching plant and the material transportation channel.
- According to the type of concrete to be produced, output and quality requirements, choose the appropriate model and specification of the batching plant equipment, consider the compatibility and expandability of the equipment for subsequent upgrading and remodeling.
- Installation is carried out by a professional installation team according to specifications to ensure that the equipment is firmly and horizontally installed and the components are tightly connected. Strict debugging and trial operation are carried out to check the indexes of batching accuracy, speed and stability to ensure that they are in line with the design requirements.
- Provide systematic training to operators to make them familiar with the equipment operation process, precautions and common troubleshooting methods, formulate regular maintenance plan, clean, lubricate, inspect and repair the equipment, and replace the worn parts in time.
- Establish a strict quality control system, calibrate and test the weighing system on a regular basis to ensure the accuracy of batching, test the quality of the produced concrete or mortar, and adjust the batching parameters according to the results.
- Install necessary safety protection facilities, such as guardrail, emergency stop button, etc., to ensure the safety of operators, and take effective dustproof and noise reduction measures to reduce the impact on the environment.