Performance Characteristics:
-Innovative design fusion advantage: relying on the industrial standard platform carefully designed and developed, the modularization and special design cleverly fused.
-Precise torque and optimized transmission: The torque range distribution has been precisely designed to perfectly match the torque requirements of extruders of different specifications, avoiding energy wastage and equipment overload or underload operation.
High-standard hardened gears: The hardened gears are designed to comply with high international standards such as ISO, AGMA and DIN.
Convenient and maintenance-free sealing: Maintenance-free sealing structure is a highlight of the product.
Main technical parameters:
-Flexible speed ratio control: the range of speed ratio is between 18.35 - 53.6, which can be adjusted flexibly and precisely according to the extruder screw diameter, rotational speed and material characteristics.
-Wide Power Coverage: With a rated power of 22 - 750 (kW), the wide power range makes it a perfect match for single screw extruders of all sizes.
Main application areas:
Rubber Machinery Gearbox Mainly used in supporting single-screw extruder, occupies a key position in the rubber and plastic industry. In the field of
Rubber Mixing and
Rubber Molding processing, it is used for extruding all kinds of rubber semi-finished products, such as rubber pipes, profiles, sheets, sealing strips and so on. Through the stable power output of the gear box, the screw is driven to rotate and the heated and softened rubber raw material is extruded according to the predetermined shape and size. In plastic processing, it can be used to produce plastic pipes, plastic films, plastic profiles and other plastic products to meet the diversified needs of different industries for plastic products. Whether it is plastic pipes in the construction industry, plastic film in the packaging industry, or plastic parts in the automotive industry, etc., are inseparable from the product as the key role of the extruded rubber material transfer power device, is the core component of the rubber-plastic extrusion line, which is of great significance in promoting the development of the rubber-plastic industry.
Important Tips:
-Meticulous preparation before installation: before installation, it is necessary to conduct a comprehensive survey of the installation site to ensure that the site is level, solid, with sufficient load-bearing capacity to support the weight of the extruder and gear box, and meet the installation requirements of the equipment.
-Comprehensive inspection for the first operation: before the first operation, the gearbox should be thoroughly cleaned internally, and the installation and lubrication status of key components such as gears, bearings, shaft seals, splines, feed gears, screws and speed ratio gears should be checked, and lubricant should be filled in accordance with the stipulated oil level and oil requirements.
-Strict monitoring during operation: During operation, establish a regular inspection system, focusing on checking key indicators such as oil temperature, oil pressure, vibration and noise of the gear box, as well as the wear and tear of the gears and bearings, and pay close attention to the quality of the material extruded and whether the extruded quantity is stable.
-Proper maintenance during the deactivation period: equipment that is deactivated for a long time or seasonally should be emptied of the material in the extruder before deactivation, and the interior of the equipment should be cleaned comprehensively, so as to prevent the residual material from clumping and affecting the next use.
Henan Bocheng International trade Co.，LTD
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