Performance characteristics:
Remarkable benefits of innovative integration: developed based on industrial standard platform, it organically combines modular design with special customized design.
Compact structure and efficient layout: The adoption of the modular design concept creates the compact structure of the product.
Structural optimization and performance upgrading: With the help of finite element analysis technology to optimize the structure of key parts in depth.
Excellent transmission with fine gear shape modification: The unique gear shape modification technology is utilized to make fine corrections to the tooth profile and tooth direction.
Simple maintenance for high load and stable operation: the design of multi-floating load equalizing mechanism can automatically adjust the load distribution among gears, ensuring that under high load conditions, each gear can share the load evenly, thus greatly improving the overall load carrying capacity.
Main technical parameters:
Accurate and flexible adaptation of speed ratio: the range of speed ratio is between 10 - 103, which can be flexibly adjusted according to the different process requirements of the opener.
Powerful and adaptable to a wide range of applications: With a rated power of 37 - 450 (kW), the wide power range allows it to be adapted to all sizes of openers. From the smallest laboratory opener to the largest industrial line opener, the right power is available.
Main application fields:
Rubber Machinery Gearbox is mainly used in supporting openers, playing a key role in the processing of rubber. In the
Rubber Mixing process, the rubber and various matching agents (such as carbon black, sulfur, accelerator, etc.) are fully mixed to make them evenly dispersed in the rubber matrix, improve the physical and chemical properties of rubber, and lay the foundation for the subsequent processing; in the
Rubber Molding process, through heating and mechanical action, the rubber is made softer and more plastic, which is convenient for the subsequent processing operations, such as pressing and extruding, etc.; at the stage of pressing, the rubber that has undergone mixing and hot refining will be mixed with the rubber and the rubber, which will make the rubber more flexible and plastic, and facilitate subsequent processing operations, such as pressing and extruding, etc. In the pressing stage, the rubber after mixing and hot refining is pressed into a certain thickness of film to meet the production needs of different products, such as tire manufacturing, rubber products production, etc. In the plasticizing process, the molecular weight and viscosity of the rubber is reduced to improve the processing performance of the rubber, so that the rubber is easier to carry out the subsequent molding process.
Important Notes:
Precise preparation before installation: Before installation, it is necessary to conduct a detailed survey of the installation site to ensure that the site foundation is firm and level, in line with the installation requirements of the gear box.
Meticulous inspection of the first run: before the first run, the gear box should be fully cleaned internally, check the installation and lubrication status of the gears, bearings, shaft seals and other key components, and refill the lubricant in accordance with the specified oil level and oil requirements.