Performance features:
-Innovative design concept fusion: based on the standard platform, innovatively combining modularization and special design. The modular design ensures the universality and efficient production of parts and components, significantly shortens the production cycle and reduces the cost, providing users with an economical choice.
-Compact and efficient structure advantage: The modular design approach creates the remarkable feature of compact structure. This compact structure not only saves valuable installation space and makes the layout of the equipment more reasonable, but also helps to improve the stability and reliability of the equipment.
-Finite Element Optimization and Accuracy Enhancement: With the help of finite element analysis technology to optimize the structure of key parts, so that it can further realize the compact structure on the basis of meeting the requirements of strength and rigidity.
-Advanced Gear Shaping Process: Unique gear shaping technology is a highlight of this product. Through the gear tooth profile and tooth direction of the precise trimming, effectively improve the gear meshing performance. In the transmission process, the gear mesh is smoother and smoother, greatly reducing vibration and noise generation.
High load-bearing equalizing mechanism design: the design of multi-floating equalizing mechanism significantly improves the load-bearing capacity of the product.
Main technical parameters:
-Flexible speed ratio range: the speed ratio range is between 12.5 and 50, which can be flexibly adjusted according to different process requirements and production needs of the refiner.
-Wide coverage of rated power: rated power ranges from 22 - 3,000 (kW), with strong power output capability, which can be adapted to various sizes of kneader equipment.
Main application areas:
Mainly used in supporting the refining machine, which plays a central role in the key production links of rubber or
Rubber Mixing,
Rubber Molding. In the
Rubber Machinery Gearbox, from the preliminary plasticizing of natural rubber to make it soft and moldable, to the mixing with various additives, to the final refining process to optimize the performance of the final product, the gearbox can accurately transmit the power to ensure that the mixing paddles fully stir and mix the rubber raw materials at the appropriate speed and torque, so as to produce high-quality rubber products, such as tires, rubber seals, etc.. In the plastics industry, the same for the mixing of plastic granules and additives, melt plasticization and other processes to provide stable power to protect the quality of plastic products and performance consistency, widely used in plastic pipes, plastic film and other types of plastic products manufacturing, rubber and plastic industry to achieve high efficiency, high quality production of one of the important equipment.
Important Tips:
-Precise matching of selection: When choosing this series of gearboxes, customers should accurately calculate the required speed ratio and rated power and other technical parameters according to the specific model of the refiner, the requirements of the production process, the size of the production capacity and the working environment and other factors.
-Installation and debugging standardization: During the installation process, be sure to operate strictly according to the installation manual of the product to ensure that the installation position of the gearbox is accurate, the coaxiality of the input shaft and the motor shaft meets the requirements, and the connecting parts are firm and reliable.
-Regularization of maintenance: establish a regular maintenance system, and reasonably determine the maintenance cycle according to the working intensity and working environment of the gear box.