Design innovation and synergy: Relying on the standard platform to carry out research and development, it skillfully integrates modularization and special design. The modular design makes the parts and components universal, facilitates mass production and rapid assembly, greatly reduces the delivery time, and responds to the urgent needs of customers in a timely manner.
Compact structure and space optimization: With the modular design concept, a compact structure layout is shaped. Within the limited space, through the scientific planning of the internal structure of the gearbox, the redundant space is effectively reduced, so that the overall volume is significantly reduced.
Structural Strengthening and Efficiency Upgrade: With the help of advanced finite element analysis, the structure of key parts is deeply analyzed and optimized. By accurately simulating the stresses of the parts under multiple working conditions and removing unnecessary structural parts, the strength and rigidity of the structure are greatly enhanced.
Excellent transmission by gear shape trimming: The unique gear trimming process is used to make high-precision corrections to the tooth profile and tooth direction. In the process of gear meshing, it can significantly improve the contact condition, make the load evenly dispersed, and effectively avoid the problem of excessive concentration of local stress.
Convenient maintenance for high loads: The innovative multi-floating load equalizing mechanism design can automatically balance the load distribution among the gears. Even under high load operating conditions, it can ensure that each gear is evenly loaded, thus significantly improving the overall load carrying capacity. When the refiner is briefly overloaded or unevenly loaded, the mechanism responds quickly to protect the gearbox from damage, greatly reducing the risk of equipment failure.
Main technical parameters:
The speed ratio is accurately adapted to the process: the speed ratio range is set between 12.5 and 50, which can be flexibly adjusted according to the different process stages of the refiner. At the beginning of rubber or plastic mixing, in order to achieve rapid mixing, a smaller speed ratio can be selected to obtain a higher speed and lower torque; while in the final refining process, in order to ensure that the materials are fully integrated and molded, a larger speed ratio can be selected to provide sufficient torque.
Wide range of power: Rated power ranges from 22 - 3,000 (kW), a wide power span that allows it to precisely match all sizes of kneaders. Whether it's a small laboratory-scale kneader or a large industrial line kneader, there's a power model for every application. Strong power output ensures that the refiner can have sufficient power support when dealing with different batches of rubber or plastic materials with different viscosity characteristics, and smoothly realize efficient mixing, plasticizing and final refining operations to fully meet the diverse production needs of the rubber and plastic processing industry.
Main application areas:
It is mainly suitable for the compacting machine, which occupies a key position in the rubber and plastic processing process. In the rubber industry, it undertakes the task of mixing natural rubber, synthetic rubber and other rubber materials, fully integrating and mixing rubber with carbon black, sulfur, accelerators and other additives to fully optimize the physical and chemical properties of rubber, so as to meet the production standards of tires, rubber products and many other products. In the plastics industry, for thermoplastic plastics and thermosetting plastics for plasticizing and final refining processing, with the help of high-speed mixing and strong shear, prompting the plastic raw materials to be evenly heated and fully mixed, and significantly improve the processing performance of plastics and product quality, is the rubber and plastics processing enterprises to achieve the goal of high-efficiency, high-quality production of the core elements of the equipment.
Important Tips:
Meticulous and thorough preparation for installation: before installation, make sure to conduct a comprehensive and in-depth investigation of the installation site to ensure that the site has a solid foundation and flat surface, which is in full compliance with the installation conditions of the gearbox. Carefully check the compatibility of the gearbox model and specification with the refiner, operate in strict accordance with the guidelines of the installation instructions to ensure that all connecting parts are installed accurately and reliably, and prevent vibration, offset and other abnormal phenomena caused by installation errors, so as to ensure that the performance of the equipment is not impaired and its service life can be prolonged.
Rigorous specification for the first operation: before the first operation, the internal gear box needs to be cleaned in all directions, the installation condition and lubrication status of the gears, bearings, shaft seals and other core components should be checked in detail, and lubricant should be injected in accordance with the stipulated oil level and oil requirements, so as to ensure that the various parts of the equipment are in good initial operating conditions, and to lay a foundation for the stable operation of the equipment.
Running inspection and strict control: in the process of equipment operation, should establish and improve the regular inspection mechanism, focusing on monitoring the gear box oil temperature, oil pressure, vibration amplitude, noise level and other key indicators, as well as gears and bearings of the degree of wear.
Out-of-service management proper and thorough: for long-term out-of-service or seasonal out-of-service equipment, in the out-of-service before the need for comprehensive cleaning of the equipment, anticorrosion and antirust treatment, the lubricating oil in the gear box is completely empty and properly preserved.
Henan Bocheng International trade Co.，LTD
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