Performance characteristics:
- Based on standard platform, combination of modularization and special design
Single screw extruder gearboxes are designed and developed based on industrial standard platforms, combining modularization and special design, which not only ensures product versatility and economy, but also flexibly meets the specific needs of customers. The modular design allows the gearboxes to be assembled and disassembled quickly, reducing maintenance costs and increasing productivity.
- Reasonable distribution of torque range, economical
The torque range of the gearbox has been carefully designed and optimized to ensure that it can provide appropriate torque output under different working conditions, which not only meets the production requirements but also avoids energy waste.
- Hard gear surface design, high standard requirements
The gearbox adopts hardened gear face design, which fully meets the requirements of high international standards such as ISO, AGMA and DIN, and ensures the high strength and wear resistance of the gears. The hardened gear design not only improves the gearbox's load carrying capacity, but also enables it to maintain stable operation when subjected to high loads, which reduces the failure rate and improves production efficiency.
- Maintenance-free sealing structure
In order to improve the ease of maintenance, the gearbox utilizes a maintenance-free sealing structure. This structure can effectively prevent dust, moisture and other impurities from entering the gearbox, ensuring the cleanliness and lubrication of the gears and bearings, and minimizing failures due to the intrusion of impurities.
- Multiple lubrication configurations to meet the needs of various working conditions
In order to meet the lubrication requirements of different working conditions, the gearbox provides a variety of lubrication configurations. Multiple lubrication configurations not only improve the lubrication effect of the gearbox, but also prolong the service life of gears and bearings, ensuring the stable operation of the equipment.
Main technical parameters:
- Speed ratio range: 18.35-53.6
The gearbox has a wide range of speed ratios, which can be flexibly selected according to different application requirements.
- Power ratings: 22-750 (kW)
The gearboxes are available in a wide range of power ratings, from 22kW to 750kW, to meet the drive requirements of single screw extruders of all sizes and types.
Main application areas:
Single screw extruder gear box is mainly used in rubber and plastic industry, supporting in four compound, three compound, double compound or single extruder, as the extrusion rubber transfer power device. In the production process of rubber products, the gear box drives the screw to rotate and squeeze the rubber raw material into the mold to form the required semi-finished products. In the plastics industry, the gearbox also plays an important role by driving the screw to melt and extrude the plastic granules to prepare various plastic products.
Important Tips:
- Correct installation and commissioning
When installing the single screw extruder gearbox, make sure the installation position is accurate and solid to avoid deviation or loosening during installation.
- Regular maintenance and repair
In order to ensure the long-term stable operation of the gearbox, the gearbox should be regularly maintained and serviced. This includes cleaning the dirt on the outside and inside of the gearbox, checking the wear of gears and bearings, replacing parts that are badly worn, and lubricating gears and bearings.
- Pay attention to safe operation
When operating the single screw extruder gearbox, attention should be paid to safe operation specifications to avoid accidents. For example, before starting the gear box, it should ensure that there are no people or obstacles around; during the operation of the gear box, it should avoid touching or approaching the rotating parts; after stopping, it should cut off the power supply and wait for the gear box to stop completely before carrying out maintenance and repair work.
Henan Bocheng International trade Co.，LTD
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