Rubber Plastic Extruder Reducer

- Relying on platform, module efficiency: relying on industrial standard platform development, integration of modularization and special design. Modularity makes the parts universal and interchangeable, accelerating production and cutting costs; special design is precisely optimized for rubber and plastic extrusion, and the combination of the two is economical and applicable, providing cost-effective transmission solutions for the industry and helping enterprises optimize the allocation of resources and enhance efficiency.

- Torque matching, economical and reasonable: torque range is carefully planned and reasonably distributed to meet the diverse needs of the extrusion process. Different rubber materials and products require different torque, and the reasonable distribution ensures accurate matching, avoiding waste of resources and insufficient power, enabling the equipment to operate efficiently and stably under various working conditions, reducing production costs and improving production efficiency and product quality.

- Gear shaping, transmission optimization: unique gear shaping technology is the key to smooth transmission. Fine gear profile and tooth direction, improve meshing, even force without impact. Smooth operation, low noise, reduce wear and prolong life, provide protection for long-term stable extrusion operation, create a comfortable working environment, reflecting exquisite manufacturing technology and technical strength.

- Strong hardened tooth surface, international standard: the hardened tooth surface design follows the high standards of ISO, AGMA and DIN. Strict material selection, advanced technology to create excellent tooth surface, high hardness, wear-resistant and anti-fatigue. In the high load and long time operation of rubber and plastic extrusion, it shows strong bearing and stability performance, ensures reliable transmission of power, enhances the international competitiveness of the product, and meets the demand of the global market.

- Maintenance-free sealing and convenient maintenance: The maintenance-free sealing structure is unique. It effectively prevents the intrusion of impurities and the leakage of lubricating oil, keeping the interior clean and stable. Reduce the frequency and cost of maintenance, reduce downtime, improve the utilization rate of equipment and production continuity, so that users can focus on production, no worries, and provide strong support for efficient production operations.

- Multiple lubrication, adaptable to working conditions: a variety of lubrication configurations are thoughtful. For the rubber and plastic industry, the working conditions are complex and changeable, and there are different lubrication requirements for different temperatures, humidity and dust environments.

 

- Accurate speed ratio, process adaptability: speed ratio range 18.35-53.6, customized for single-screw extruder. Different rubber extrusion requires different screw speed, accurate speed ratio can be flexibly adjusted according to process requirements.

- Strong power, strong drive: rated power 22-750 (kW), strong power output to meet the needs of different sizes of extruders. From small laboratory single-screw extruders to large-scale industrial production equipment, you can get the right power.

 

Mainly used in supporting single-screw extruder, in the rubber and plastic industry for extrusion of rubber semi-finished products and other key links. In the production of rubber products, the mixed rubber material is extruded into semi-finished products of various shapes through the extruder, such as tire tread rubber strips, hoses, sealing strips, etc., which lays the foundation for the subsequent molding process. Accurate Power transmission and stable extrusion performance to ensure the semi-finished product size accuracy, quality and uniformity, to improve the overall quality of rubber products and production efficiency plays an indispensable role, is the core transmission components in the rubber and plastic processing industry chain.

 

- Before installation, be sure to carefully check the product model, specifications and extruder suitability, check the installation foundation is firm and level, the installation environment is clean and free of debris, and operate in strict accordance with the installation instructions to avoid malfunctions or accidents caused by improper installation.

- Regularly check the gear wear, bearing operation, sealing condition, lubrication system, etc., and replace the lubricant and wearing parts in time according to the operating hours and working conditions, to ensure the product's good operating condition and prolong its service life. Pay close attention to the temperature, vibration, noise and other parameters during the operation, immediately stop the machine for inspection and repair when abnormal, and strictly prohibit the operation with faults to prevent the expansion of faults and jeopardize the safety of personnel and the production progress.

- For different rubber and plastic raw material characteristics and extrusion process requirements, reasonable adjustment of product speed ratio, power and other parameters, optimize the extrusion process to ensure stable product quality. At the same time, pay attention to the raw materials clean and free of impurities, to prevent foreign objects from entering the gear box to affect the operation.