Performance characteristics:
- Based on standard platform, modularization and special design combined
K series opener gearboxes are based on a mature standard platform design, combining the concepts of modularization and special customization to ensure the economy and applicability of the products. The modular design enables the gearboxes to be quickly adapted to different application requirements, while reducing production costs and improving production efficiency.
- Modular design, compact structure, short delivery time
The modular design concept of the K series gearboxes makes the whole structure more compact, reduces the floor space and improves the ease of installation. The modular design also makes the production process more flexible , which can quickly respond to the market demand, shorten the delivery period, and provide customers with more timely service.
- Finite Element Analysis Optimizes Key Component Structures
Through finite element analysis, the structure of key parts of K series gearboxes has been optimized, which not only improves the strength and rigidity of the parts, but also further reduces the weight and volume of the parts.
- Unique Gear Shaping Technology
The K series gearboxes adopt a unique gear trimming technology, which improves the meshing performance of the gears by precisely controlling the gear tooth shape and tooth pitch, resulting in a smoother transmission and lower noise.
- Multi-floating load equalizing mechanism design
The K series gearbox adopts the design of multi-floating load equalizing mechanism, which ensures the uniform force between gears and improves the load carrying capacity through reasonable layout and precise adjustment.
Main technical parameters:
- Speed ratio range: 10-103
The K series opener gearboxes are available in a wide range of ratios, which can be flexibly selected according to different application requirements. This wide range of ratios not only meets the transmission needs of different openers, but also provides customers with more space for choice and ensures the best operation of the equipment.
- Power ratings: 37-450 (kW)
The K series gearboxes are available in a wide range of power ratings, from 37kW to 450kW, to meet the drive requirements of all sizes and types of openers. This strong power output capability ensures that the gearboxes can maintain stable operation even when subjected to high loads, providing reliable power support for rubber mixing, hot rolling, pressing and molding processes.
Main application fields:
K series gearboxes are mainly used in the mixing, hot rolling, pressing and molding processes in the rubber industry, as the key transmission parts of the openers. In the process of rubber mixing, the gear box transmits the power provided by the motor to the opener and drives the roller of the opener to rotate, thus realizing the mixing and plasticizing of the rubber raw materials.
Important hints:
- Correct installation and commissioning
When installing the K series opener gearboxes, make sure that the mounting position is accurate and stable to avoid any deviation or loosening during installation. Meanwhile, during the commissioning process, the parameters should be set and adjusted in strict accordance with the requirements of the operation manual to ensure that the gearbox can operate normally. In the process of installation and commissioning, it is recommended to be operated by professional personnel to ensure the safety and reliability of the equipment.
- Regular maintenance and repair
In order to ensure the long-term stable operation of the K series gearbox, the gearbox should be regularly maintained and serviced. This includes cleaning the dirt on the outside and inside of the gearbox, checking the wear of the gears and bearings, replacing parts that are badly worn, and lubricating the gears and bearings.
- Pay attention to safe operation
When operating the gear box of K series opener, attention should be paid to the safety operation specification to avoid accidents. For example, before starting the gear box, you should ensure that there are no people or obstacles around; during the operation of the gear box, you should avoid touching or approaching the rotating parts; after the shutdown, you should cut off the power supply and wait for the gear box to completely stop before carrying out maintenance and repair work.
Henan Bocheng Import & Export Trading Co.
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