M Series Gearboxes for Refiners

Economy and customization at the same time: Based on the standard platform, the design combines the efficiency of modular design with the flexibility of special design. The standardized module ensures the economy of mass production, while the special design can meet the unique needs of individual customers for special working conditions or processes.

Compact and efficient modularization: The adoption of modular design concept makes the entire product structure extremely compact. Each functional module is carefully laid out and integrated, effectively reducing unnecessary space occupation and facilitating installation and layout in various industrial environments.

Finite Element Optimization for Structural Optimization: With the help of advanced finite element analysis technology, the structure of key parts is optimized in depth. We simulate the force, deformation and fatigue of the parts under different working conditions in the virtual environment, and make fine adjustments to the shape, size and material distribution of the parts according to the analysis results.

Precise Shaping to Improve Transmission Quality: The unique gear shaping technology is used to precisely grind and optimize the gear tooth profile. By changing the shape of the tooth profile, it effectively improves the contact characteristics of the gear meshing process, makes the contact stress distribution on the tooth surface more uniform, and significantly reduces the meshing impact and vibration. This ensures that the smoothness of the transmission process is significantly improved, and the noise generated during the operation of the equipment is effectively controlled, creating a quiet and comfortable working environment for the operators, and at the same time, reducing the wear and tear caused by vibration and impact on the gears and other transmission components, extending the service life of the transmission system, and reducing the cost of equipment maintenance and downtime.

Multi-floating load equalization guarantees high load carrying capacity: The innovative design of multi-floating load equalization mechanism gives the product excellent load carrying capacity. In the complex multi-gear transmission system, the mechanism can sense and automatically adjust the load distribution between the gears in real time to ensure that the load borne by each gear is in a balanced and reasonable state, effectively avoiding gear failure caused by local overload and greatly improving the reliability and durability of the entire transmission system. In addition, the design of the external components of the product adheres to the principle of simplicity and reliability, which is convenient for field operators to carry out daily operations such as starting, stopping and adjusting, as well as regular maintenance and troubleshooting, which further reduces the operating costs of the whole life cycle of the equipment.

 

Speed ratio range: The speed ratio of this series of products ranges from 12.5 to 50. In the process of rubber or plastics, different processes, such as mixing, plasticizing and final refining, have different requirements on the speed and torque of the refiner.

Rated power: Rated power ranges from 22 to 3,000 (kW). The power ratings range from 22 - 3,000 (kW) to meet a wide range of power requirements, from small laboratory refiners to large industrial production refiners.

 

Specialized in supporting the refiner, occupies an important position in the field of rubber and plastic processing. In terms of rubber processing, in the mixing process, it can evenly mix a variety of rubber raw materials and various additives to ensure that the rubber products have good physical properties and chemical stability; in the plasticizing process, through the precise control of rotational speed and torque, it can effectively reduce the molecular weight and viscosity of the rubber, enhance the plasticity of the rubber, and lay the foundation for subsequent molding; in the final refining stage, it can carry out the final refinement of the rubber, so as to make the various performance indexes meet the requirements of the product production. In the final refining stage, the rubber is finally fine-tuned so that its various performance indexes can meet the requirements of product production. In the field of plastics processing, according to different plastic raw materials and processing requirements, it can also provide stable and reliable power support for the refiner to help the plastic raw materials to be evenly mixed, plasticized and other key processing steps, so as to guarantee the quality and production efficiency of plastic products.

 

Selection and matching: When choosing this product, customers must carefully compare the technical parameters such as speed ratio range and rated power of the product according to the specific process requirements of the refiner, production scale and on-site installation conditions, etc. to ensure that the selected product is compatible with the refiner. Ensure that the selected product and the refiner in the Power transmission characteristics of a perfect match, to avoid improper selection of the refiner can not work properly or power shortage, overload and other problems, affecting product quality and production efficiency.

Installation and commissioning standards: During the installation process, strictly follow the requirements of the installation manual to ensure that the installation position of each component is accurate and firmly connected. Pay special attention to the precision of the coupling connection between the input shaft and the motor shaft, the output shaft and the refiner to ensure that the coaxiality is in accordance with the standard requirements, to prevent the vibration and noise caused by improper installation and premature wear of parts. In the debugging stage, it should be carried out step by step by professional technicians in accordance with the debugging process, and the key parameters such as speed ratio and power output should be precisely adjusted and tested to ensure that the product operates normally before it is put into formal production.

Maintenance points: establish a regular maintenance system, according to the frequency of use of the product and the working environment, to reasonably determine the maintenance cycle. In the maintenance process, focus on checking the gear meshing situation, lubricant oil quality and oil quantity, wear and tear of key components.