JS(MPS) Series Scraper Gearboxes

- Advanced platform system, modularized design for better parts interchangeability

The JS(MPS) series scraper gearboxes of NANKAO Gear adopt the advanced platform system design, which not only realizes high production efficiency but also greatly improves the interchangeability of parts through modular construction. This means that there is no need to worry about parts matching when repairing or replacing, greatly simplifying the maintenance process and reducing maintenance costs. The modular design also allows the gearbox to be flexibly configured according to specific needs, meeting the requirements of use under different working conditions.

- Modular design, compact structure, short delivery time

Thanks to the modular design concept, the JS(MPS) series scraper gearboxes have a very compact structure, which effectively saves the installation space and makes the layout of the whole equipment more reasonable in the underground coal mine. Meanwhile, the modularized production mode shortens the production cycle and can quickly respond to the market demand, ensuring that customers get the products they need in the shortest possible time, thus improving production efficiency.

- Unique gear trimming technology improves meshing performance, smoother transmission and lower noise.

South High Gear has introduced a unique gear shaping technology in the JS(MPS) series scraper gearboxes, which significantly improves the gear meshing performance through the precise adjustment of the gear tooth shape. This not only makes the transmission smoother, reduces vibration and shock, but also drastically reduces the noise level, providing a more comfortable working environment for coal miners.

- Multiple sealing forms with special sealing structures to reduce the risk of leakage

Considering the special characteristics of the underground environment in coal mines, the gearboxes of JS(MPS) series scrapers adopt multiple sealing forms and are designed with special sealing structures to ensure that the gearboxes maintain good sealing performance under all kinds of harsh working conditions. These sealing measures effectively reduce the risk of oil leakage, extend the service life of the gearbox, and also reduce the environmental pollution caused by leakage.

- Large tilting angle design to improve the working efficiency of the main machine

The JS(MPS) series scraper gearboxes adopt a large inclination design, which makes the scraper convey materials more efficiently during operation and improves the overall working efficiency of the main machine. At the same time, the large inclination angle design also helps to reduce the accumulation and clogging phenomenon of the material in the conveying process, which further improves the reliability and stability of the equipment.

 

- Speed ratio range: 3.5-40

JS(MPS) series scraper gearboxes have a wide range of speed ratios, which can meet the transmission requirements under different working conditions. Through the reasonable selection of speed ratio, it can ensure that the scraper operates under the best working conditions and improve the overall transmission efficiency.

- Power range: 40-1,600 kW

This series of gearboxes covers a wide range of power from 40 kW to 1,600 kW, which can meet the needs of coal mines of different sizes and requirements. Whether it is a small coal mine or a large coal mine, you can find the JS (MPS) series scraper gearboxes that suit your needs.

 

JS(MPS) series scraper gearboxes are mainly applied to scraper conveyors and down-track scraper transfer machines in underground coal mines. As the core transmission parts in coal mine production, this series of gearboxes plays a pivotal role in the coal mine industry with its high bearing capacity, high transmission efficiency, high reliability and smooth operation. Whether it is coal mining, transportation or transferring process, JS(MPS) series scraper gearboxes can provide strong support to ensure the smooth running of coal mine production.

 

- Correct selection and installation

When selecting JS(MPS) series scraper gearboxes, the correct selection should be made according to the specific working conditions and requirements of underground coal mines. Meanwhile, during installation, the operation should be carried out in strict accordance with the requirements of the installation manual to ensure that the installation position, fixing method and transmission method of the gear box meet the design requirements. Correct selection and installation are the basis for ensuring the long-term stable operation of the gearbox.

- Regular inspection and maintenance

In order to ensure the long-term stable operation of JS(MPS) series scraper gear box, the gear box should be inspected and maintained regularly. This includes checking the lubrication of the gearbox, cleaning the dirt inside and outside of the gearbox, and checking the wear of gears and bearings. Through regular maintenance, potential problems can be found and dealt with in time, extending the service life of the gearbox.

- Attention to safe operation

When operating the gearbox of JS(MPS) series scraper, attention should be paid to the safety operation specification to avoid accidents. For example, before starting the gearbox, it should be ensured that there are no people or obstacles around; during the operation of the gearbox, it should avoid touching or approaching the rotating parts; after shutting down, it should cut off the power supply and wait for the gearbox to stop completely before carrying out maintenance and repair work. At the same time, it should also regularly conduct safety training for operators to improve their safety awareness and operating skills.