Gearboxes for hardened conveyors

- Modularized design: good interchangeability of parts, convenient assembly and repair, reduce maintenance costs.

- Reasonable torque: reasonable distribution of torque range, strong economic applicability, to meet the needs of different working conditions.

- Gear shaping: unique shaping technology, improve load carrying capacity, optimize noise performance.

- High precision hardened gear surface: hardened gear surface design, accuracy above grade 5, smooth and precise transmission.

- Various seals: various sealing forms to meet the sealing requirements of different applications.

- Rapid delivery: short delivery period and reliable quality.

 

Conveyor gearbox has rich technical parameters. In terms of specifications, there are as many as 25 different options to adapt to different equipment and working conditions. The torque range is wide, from 2kN.m to 1,400kN.m, which is able to cope with all kinds of Power transmission needs from low torque to high torque. The range of speed ratios is also wide, from 1.25 to 450, which can be accurately matched according to specific working speed requirements, providing suitable ratios for different types of conveyors and mechanical equipment.

 

Conveyor Gearboxes are widely used in many industrial fields. In the field of material conveying, belt conveyors and bucket elevators rely on their stable power transmission to realize efficient material handling. In mixers, gearboxes ensure the stable rotation of the mixing shaft, so that the material is fully mixed. Lifting equipment relies on its strong torque output to complete the lifting and moving of heavy objects. The traveling mechanism relies on the precise transmission of the gear box to realize the smooth walking of the equipment. In the paper industry, the complex operation of the paper machine is inseparable from the precise power support of the gear box. Dryer through the transmission of the gear box, so that the drying cylinder rotates at a uniform speed, to ensure that the material is uniformly heated and dried. The calcination process of materials in the rotary kiln also needs the gear box to provide stable rotating power. Powder separator relies on the gear box to adjust the rotational speed to realize accurate powder sorting. Tension roller in the textile, printing and other industries, through the gear box to control the tension, to ensure the smooth progress of the production process.

 

- When selecting the conveyor gear box, we should fully consider the load characteristics of the equipment, operating speed, working environment and other factors, to ensure that the torque, speed ratio and other parameters of the selected model are accurately matched with the actual demand, fully communicate with the equipment manufacturer or supplier to understand the characteristics and scope of application of different models of gear box, to avoid inadequate performance or over-configuration caused by improper selection.

- Installation is carried out by professional technicians in strict accordance with the installation instructions and operating procedures to ensure the installation accuracy and firmness of the connection, after the installation is completed, carry out comprehensive debugging and test run to check whether the gear box is running smoothly, whether there is any abnormal noise and temperature rise, and ensure that the various performance indexes are in line with the requirements.

- Carry out lubrication and maintenance in accordance with the specified period and requirements, choose suitable lubricants to ensure that the gears and bearings are fully lubricated and protected, regularly check the sealing condition of the gear box, replace the worn seals in time to prevent lubricant leakage and impurities from intrusion, and carry out regular checking and wear and tear monitoring of the gears, shafts and other key components to find and deal with the potential faults and hidden dangers in a timely manner. Hidden dangers.

- In the process of equipment operation, establish an effective monitoring mechanism, real-time monitoring of gear box temperature, vibration, noise and other parameters, find abnormalities and timely shutdown for inspection, according to the operating time and working conditions, reasonable arrangement of gear box overhaul and maintenance program, to prevent the occurrence of major failures.

- In the harsh working environment, such as high temperature, humidity, dust, etc., to take additional protective measures, such as increasing the cooling device, strengthen the sealing protection, etc., to ensure the normal operation of the gear box, for the special environmental requirements of the application, in the selection of special attention to the protection level and environmental adaptability of the gear box.