High-speed flying shear equipment

- The flying shear machine makes full use of finite element analysis technology in the design process, and carries out in-depth optimization of the structure of key parts. Through accurate mechanical simulation and material property analysis, the parts can distribute stresses more reasonably when subjected to complex stresses and frequent loads, improving the strength and stiffness of the parts. This optimisation not only makes the structure of the key parts more compact and reduces space occupation, but also significantly reduces the overall weight of the equipment and improves its stability and reliability.

- Adoption of hardened tooth face design strictly follows the requirements of high international standards such as ISO, AGMA and DIN. In the manufacturing process, the selection of high-quality materials, and the use of advanced heat treatment and processing technology, so that the gear surface has a very high hardness and wear resistance. This design ensures that the gears can run stably for a long time under the high-speed, heavy-duty working conditions of the flying shear machine, reduces wear and fatigue damage to the tooth surface, prolongs the service life of the gears, and reduces the maintenance cost of the equipment.

- With excellent shear accuracy. Through the advanced control system and precise mechanical structure, it can realise accurate shearing of steel in high-speed operation. Whether in the continuous rolling production line of bar, wire rod or section steel, it can ensure that the dimensional accuracy of the sheared products meets the strict industrial standards, reducing the residual amount of subsequent processing, and improving the utilisation rate of materials and the quality of products.

- External components are designed to be simple and practical, with a focus on reliability and operability. The use of Rugged materials and easy-to-maintain construction reduces the incidence of component failure. At the same time, the simple and intuitive design makes it easy for field operators to carry out routine inspections, adjustments and maintenance work, reducing equipment downtime and increasing productivity. Even in the more severe working environment, the external components can maintain stable performance, to ensure the normal operation of the flying shear machine.

 

- With a maximum shear section of 17,600 mm² (φ150 mm), this parameter demonstrates the powerful shearing capacity of the flying shear, which is capable of handling larger sizes of steel. Both thick diameter bars and wide thick sections can be efficiently cut within the shear range to meet the requirements of different product sizes.

- Shear speeds of up to 22 m/s are perfectly matched to high-speed continuous rolling lines. In the rapid rolling process, it can quickly and accurately complete the shearing action, to ensure the continuity and efficiency of production, to avoid production interruption or product quality degradation due to insufficient shear speed.

 

- Flying shear plays an important role in the continuous rolling production line for bars. In the bar production process, the need for continuous rolling out of the long bar in accordance with the specified length for rapid shearing. Flying shear machine can accurately complete the shearing task in the high-speed operation of the production line, to ensure that the length of the bar is consistent, for subsequent processing and use to provide convenience.

- Flying shears are also indispensable in continuous rolling lines for wire rod. Due to the small diameter of the wire rod and the fast rolling speed, the shear precision and speed requirements are higher. Flying shear can cut the wire rod accurately to ensure the quality and yield of the wire rod, to meet the market demand for high-quality wire rod.

- In the continuous rolling production line of steel sections, different shapes and specifications of steel sections need to be cut at a specific location. Flying shear can flexibly adjust the shear parameters according to the characteristics of the section steel and rolling process requirements, to achieve efficient and accurate shear of various types of steel profiles, providing a key process support for the production of steel profiles.