High efficiency converter tilting device

- The torque range of the converter tilting device has been carefully planned and distributed to take full account of converter conditions of different sizes and production requirements. Whether it is a small converter for refining operation or a large converter for high-intensity production, an economical torque configuration can be found to match, achieving an optimal balance between performance and cost.

- The structure of the key components of the converter tilting device has been optimised in depth with the help of advanced finite element analysis technology. Through accurate mechanical simulation and material property analysis, the optimal design of the component structure is achieved. Under the premise of ensuring strength and rigidity, the redundancy of materials is reduced, making the layout of the whole device more compact and improving the space utilisation.

- The adoption of a fully suspended flexible structure is one of the remarkable features of the device. This structural design can effectively absorb and buffer the shock and vibration generated in the process of converter tilting, thus greatly improving the device's ability to withstand large dynamic loads. Even under frequent starting, braking and complex working conditions, the unit can maintain stable operation, ensuring the accuracy and safety of the converter operation.

- The hardened gear design strictly follows the high international standards such as ISO, AGMA and DIN. In the gear manufacturing process, advanced heat treatment technology and precision machining technology are used to make the tooth surface with extremely high hardness and wear resistance, while maintaining good internal toughness and anti-fatigue performance. This design ensures the long-term stable operation of the converter tilting device under low speed and heavy load conditions, and reduces the wear and failure rate of the gears.

 

- The specifications cover a wide range from 30 T to 300 T and are able to meet the needs of steelmaking companies of different sizes. Whether you are looking for a converter tilting device for the refined production of a small steelmaking plant or for the mass production of a large steelworks, you will find the right size.

- With a maximum torque of up to 6,500 kN.m, the converter tilter provides a powerful driving force for smooth tilting and operation under a wide range of operating conditions. This ensures a smooth tilting action of the converter even when handling highly viscous and dense steel.

- With an accidental torque of 15,000 kN.m, the design provides sufficient safety margins to cope with unexpected abnormalities and extreme conditions, safeguarding the converter equipment and the operator.

- The range of ratios from 520 to 1,200 provides a wide range of adjustment options for the tilting speed of the converter. The tilting speed of the converter can be precisely adjusted according to the different requirements of the steelmaking process and the molten steel condition to achieve the best steelmaking results.

 

- The converter tilting device is mainly used in the converter steelmaking equipment, which is one of the core components of the whole steelmaking process. In the process of steel making, it can achieve a series of operations such as iron mixing, charging, oxygen blowing, refining and steel output of molten steel by precisely controlling the tilting angle and speed of the converter. Its stable and reliable performance directly affects the quality, output and production efficiency of steel, and is one of the key factors determining the economic benefits and product quality of steelmaking enterprises.