Brand: BOCH
Applicable Industry: Manufacturing Plant, Construction Works, Energy &Amp; Mining
Performance characteristics:
- The plate mill gearbox adopts modular design, and this design concept makes each component highly versatile and interchangeable with each other. It not only makes the structure more compact and reduces space occupation, but also significantly shortens the delivery period. While meeting customer requirements, the product can be delivered to the user faster, buying valuable time for production.
- Optimised tooth profile trimming and tooth direction trimming technology is one of the outstanding features of this gearbox. Through precise calculation and fine machining, the load distribution of the gears during meshing is made more uniform. This effectively reduces the local stress concentration and significantly improves the gear's load carrying capacity, thus prolonging the gear's service life and ensuring the long-term stable operation of the equipment.
- With the help of advanced finite element analysis technology, the structure of the key parts is deeply optimised. Under the premise of ensuring strength and rigidity, the use of materials is minimised, making the structure of the parts more compact. This optimisation not only reduces the manufacturing cost, but also improves the overall performance and reliability of the equipment.
- The hardened gear face design is a reflection of the high standards followed in this gearbox. During the manufacturing process, a carburising and hardening process is used to give the gears extremely high hardness and wear resistance on the surface, while maintaining good toughness internally. It fully meets the requirements of high international standards such as ISO, AGMA and DIN to ensure that the gearbox can still maintain excellent performance and reliability under the harsh working environment and high load operating conditions.
Main technical parameters:
- Torque range: up to 4200 kN.m, the powerful torque output capability enables it to easily cope with the huge rolling force during the production of hot rolled plates, providing a solid power guarantee for the production of high-quality plates.
- The range of speed ratios from 1 to 10 provides users with certain space for speed adjustment. The output speed can be flexibly adjusted according to different rolling process requirements and plate specifications to achieve the best rolling results.
- Rated power: up to 12000 kW, the high power design ensures that sufficient power can be provided stably during continuous production to meet the demand for efficient production of hot rolled sheet production line.
Main areas of application:
- The plate mill gearbox plays a key role in hot strip lines. It can smoothly and accurately transfer the huge motor power and torque to the rolls to achieve continuous rolling of plates. Whether producing thick or thin plates, it can ensure the dimensional accuracy and surface quality of the plates to meet the demand for high-quality plates in the automotive, shipbuilding, bridge and other industries.
- The gearbox is also indispensable in the continuous casting and rolling plate rolling line. It can be seamlessly connected with the continuous casting equipment to realise the continuous production process from molten steel to plates. While improving production efficiency and reducing energy consumption, it ensures the consistency and stability of plate performance and creates significant economic benefits for steel companies.
Important Tips:
-Install on a firm and level foundation, operate according to the manual, and pay attention to the precision of the connection.
-Before installation, check the exterior and interior parts, and verify that the tools and equipment are complete and in good condition.
-Before operation, fill with high quality lubricant, check lubrication and electrical connections.
-Monitor temperature and sound during operation, and stop the machine to check for abnormalities.
-Regularly check seals and cleanliness, and maintain professionally as required.
-Disconnect the power and set up signs before stopping the machine for maintenance, lock the machine, and operate it correctly.
-Enhance protection against harsh environments, use genuine parts for maintenance, and have the equipment commissioned by a specialised person.
-Build up a file to provide reference for management and diagnosis.
Henan Bocheng Import & Export Trading Co.
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