Brand: BOCH
Applicable Industry: Manufacturing Plant, Construction Works, Energy &Amp; Mining
Performance features:
- MRG series mill gearboxes have an advanced platform system with a unique modular design. This not only brings the interchangeability of parts to a higher level, but also greatly facilitates production, installation and post maintenance. In the operation of the equipment, if a part has a problem, it can be quickly replaced with a part of the same specification, reducing downtime and improving production efficiency.
- The unique gear trimming technology is one of the core advantages of the series. The meshing performance of the gears has been significantly improved through a precise shaping process. This makes the transmission process smoother and more fluid, effectively reducing the impact and friction between gears, thus reducing energy loss. At the same time, operating noise is significantly reduced, providing a relatively quiet working environment for operators.
- In order to cope with the complex and changeable working environment, the series adopts a variety of sealing forms and is equipped with special sealing structure. This effectively prevents the intrusion of external impurities and the leakage of internal lubricant, significantly reduces the risk of leakage, ensures the cleanliness and good lubrication inside the gearbox, and greatly extends the service life of the equipment.
- Another highlight is the application of the bearing injection circulation lubrication system. This lubrication method ensures that the bearings are adequately and evenly lubricated, effectively reducing bearing wear and improving their service life and reliability. Even under high load and long time continuous operation, it can maintain stable performance.
Main technical parameters:
- Torque range: up to 1200 kN.m. The strong torque output capability enables it to meet various production lines with different specifications and rolling requirements, providing solid power support for efficient rolling.
- The range of speed ratios from 1 to 120 provides a wide range of speed options. The output speed can be precisely adjusted according to different rolling processes and material characteristics to achieve the best rolling results and product quality.
- Output shaft centre distance: up to 1100 mm, which can be adapted to a variety of different equipment layouts and installation requirements, providing greater flexibility for the design and modification of production lines.
Main application areas:
- The MRG series rolling mill gearbox plays a key role in large bar production lines in the metallurgical industry. It can withstand huge rolling forces and ensure the accuracy and quality of bars in the rolling process, providing reliable Power transmission and precise speed control for the production of high-quality large bars.
- For medium-sized bar production lines, this series of gearboxes also performs well. According to the characteristics and needs of the production line, the gearboxes can provide stable transmission performance, helping enterprises to achieve high efficiency and stable production, and meet the market's diversified needs for medium-sized bars.
- For small bar production lines, the MRG series, with its compact structure and excellent performance, is able to achieve efficient rolling in a limited space, providing an economical and practical solution for small bar producers.
- In wire rod and high-speed wire rod production lines, where high rolling speed and accuracy are required, the MRG series gearboxes, with their advanced technology and stable performance, are able to meet the demands of high-speed rolling and ensure the surface quality and dimensional accuracy of the wire rod.
- In some of the section steel production lines, this series of gearboxes can be adapted to the rolling process and special requirements of different sections, providing a strong guarantee for the production of various specifications and shapes of sections.
Important Tips:
- Installation Ensure that the foundation is firm and level, operate according to the manual and pay attention to precision.
- Inspect thoroughly before installation to verify that the tools and materials are complete and meet the requirements.
- Before operation, fill the lubricating oil, check the lubrication and electrics.
- Monitor the key parameters during operation and troubleshoot any abnormalities.
- Regularly check seals, clean to ensure good sealing.
- Regular maintenance according to the requirements, shutdown and maintenance first power off lock.
- Enhance protection in harsh environment, clean up debris to prevent rust and corrosion.
- Maintenance with genuine parts, specialised operation, the establishment of files.
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