1Performance characteristics:
- Innovative fusion of modularity and special design. This series of gearboxes is based on a standard platform, combining modular design with special customized requirements. This design concept not only ensures the universality and standardization of the product, but also enables targeted adjustments according to the special requirements of different application scenarios, so that it can show excellent performance under various complex working conditions, providing users with more affordable solutions.
- Reasonable torque distribution and optimized tooth trimming. The torque range has been carefully planned and rationally distributed to meet the power requirements of light to heavy duty conveying and pulverizing equipment. At the same time, through the precise profile and tooth direction modification, the meshing performance of the gears has been significantly improved, so that the load is more evenly distributed on the tooth surface, thus significantly increasing the load carrying capacity of the gearbox and prolonging its service life.
- Diversified output configuration and flexible adaptability. Configured with a variety of output modes, it can be flexibly selected according to the installation requirements and transmission layout of different equipment. Whether installed horizontally, vertically or inclined, the most suitable output mode can be found to ensure efficient and stable Power transmission .
- Abundant accessory options and cost-effective advantages. A variety of accessory options are provided, such as cooling devices, lubrication systems, monitoring sensors, etc., which can be personalized and matched by users according to actual needs. This rich optional configuration meets different functional requirements while maximizing the cost-effectiveness of the product, creating greater value for the user.
Main technical parameters:
- Wide torque coverage. The torque range is 2-1,400 (kN.m), whether it is a small light conveyor or a large heavy-duty powder separator, you can find a suitable gearbox model within this range to ensure that the equipment receives sufficient and stable power support.
- Variety of speed ratios. The range of speed ratios is between 1.25-450, and the output speed can be precisely adjusted according to the working speed and load characteristics of the specific equipment to realize the best running effect and working efficiency.
Main application fields:
- Material conveying field. It plays a key role in belt conveyor and bucket elevator, providing reliable power transmission for smooth and efficient transportation of materials. Whether it is the transportation of bulk materials such as coal and ore, or fine goods such as food and medicine, it can ensure the stability and precision of the conveying process.
- Lifting and traveling equipment. Applicable to all kinds of lifting equipment and traveling mechanism, providing strong power for lifting and moving heavy objects, ensuring the safety and accuracy of lifting operations. In the rail traveling equipment, it can realize precise position control and stable speed adjustment.
- Industrial processing link. In the rotary kiln, powder selector, mixer and dryer and other industrial processing equipment, the gear box can accurately control the rotational speed and torque according to the process requirements, to ensure that the material in the processing process of uniform heating, full mixing and effective drying, improve product quality and production efficiency.
Important Tips:
- Preparation before installation. Before installing the gearbox, the flatness and strength of the installation foundation should be carefully checked to ensure that it can withstand the weight of the gearbox and the vibration generated during operation. At the same time, the gearbox and its supporting parts should be thoroughly cleaned and inspected to ensure that there is no damage or foreign matter.
- Precision requirements during installation. The installation should be operated by professional technicians and carried out in strict accordance with the installation manual.
-Particular attention should be paid to the precision of the connection between the gear box and the motor, conveyor or powder selector, etc., to ensure that the axial alignment is accurate and to avoid vibration, noise and increased wear caused by installation deviation.
- Debugging and maintenance of lubrication system. Before the operation of the equipment, the lubrication system should be debugged to ensure that the lubricant can reach each lubrication point smoothly. During operation, check the quality, level and pressure of the lubricant regularly, replace the deteriorated or insufficient lubricant in time to ensure good lubrication of gears and bearings.
- Monitoring and adjustment during operation. During the operation of the equipment, pay close attention to the temperature, noise, vibration and oil pressure and other parameters of the gear box. If abnormalities are found, stop the machine in time to check, analyze the reasons and take corresponding adjustment measures.
- Regular overhaul and maintenance. Formulate a scientific and reasonable overhaul and maintenance plan, and conduct a comprehensive inspection of the gearbox on a regular basis. Including the wear of gears, bearing clearance, seal performance and so on. Timely replacement of severely worn or damaged parts to ensure the long-term stable operation of the equipment.
- Operation specification and safety precautions. Operators should familiarize themselves with the operating regulations and safety precautions of the gear box, and illegal operation is strictly prohibited. When the equipment is running, keep a safe distance to avoid accidents.
Henan Bocheng Import & Export Trading Co.
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