Brand: BOCH
Applicable Industry: Construction Works, Energy &Amp; Mining, Manufacturing Plant
Performance characteristics:
- Advanced structural optimization strategy. The flying shear uses finite element analysis technology to deeply and finely optimize the structure of key parts. This optimization not only reduces the material consumption of the parts, but also significantly improves the compactness of the structure. While ensuring strength and rigidity, it effectively reduces the overall size of the equipment, lowers the installation space requirement of the equipment, and improves the flexibility of the layout of the production site.
- High standard hardened gear manufacturing process. Its hardened gear design strictly follows the requirements of high international standards such as ISO, AGMA and DIN. Through the use of advanced heat treatment technology and surface strengthening treatment, the surface of the gear has a very high hardness and wear resistance. This design not only extends the service life of the gears, but also ensures that the transmission system can maintain stable accuracy and reliability under the harsh conditions of high load and high speed operation.
- Excellent shear precision control. Equipped with a high-precision shear actuator and a precise position detection system, it is capable of realizing accurate shearing of steel. Whether in high-speed continuous rolling process or for different specifications and materials of steel, the accuracy and consistency of the shear size can be guaranteed, thus effectively improving the quality and yield of products.
- Convenient external components and maintenance advantages. The external components have a simple and clear design, reasonable and reliable structure, easy to operate and maintain on site. Operators can conveniently carry out daily inspection, adjustment and maintenance work, reducing the difficulty and time cost of maintenance. At the same time, the simple and reliable external components also reduce the probability of failure and improve the overall operational stability of the equipment.
Main technical parameters:
- Powerful shearing capacity. With a maximum shear section of 17,600 mm² (equivalent to a circle with a diameter of about 150 mm), the machine is able to meet the shearing requirements for large bars, wire rods and profiles, and to adapt to the diversified requirements of different production lines for steel sizes.
- High shearing speeds. The maximum shear speed reaches 22 m/s, which can quickly and accurately complete the shearing action in the high-speed rolling process, ensuring the continuity and high efficiency of the production line, and effectively improving the production efficiency and output.
Main application areas:
- Bar and wire rod production. In the continuous rolling production line of bar and wire rod, the flying shear can quickly and accurately cut the continuously rolled steel into a fixed length, to ensure the dimensional accuracy and quality consistency of the product, for the subsequent processing and use to provide convenient conditions.
- The field of section steel manufacturing. For a variety of section steel products, such as I-beam, channel steel, angle steel, etc., flying shear machine can be in the rolling process according to the process requirements for timely shear, to ensure that the shape and size of the section steel in line with the standard, to improve the qualification rate of the product and market competitiveness.
Important Tips:
- Environment preparation before installation. Before installing the flying shear machine, you need to ensure that the installation site is clean and level to provide a stable foundation for the installation of the equipment. At the same time, check whether the surrounding electrical and hydraulic supporting facilities are complete and meet the installation requirements of the equipment.
- Precision control during installation. The installation should be operated by professional technicians and carried out in strict accordance with the installation manual. Pay special attention to the centering accuracy of the flying shear and rolling line, as well as the degree of fastening of the connection between the various components. Ensure that the equipment can operate accurately and stably after installation.
- Parameter adjustment in the commissioning stage. In the commissioning stage of the equipment, it is necessary to gradually adjust and optimize the shear speed, shear force and other parameters. Through the actual trial shear operation, observe the shear effect, and fine-tune the parameters according to the actual situation in order to achieve the best shear performance.
- Monitoring and maintenance in operation. In the process of equipment operation, closely monitor the shear accuracy, equipment temperature, vibration and other parameters. Regularly check the wear and tear of the tool, and replace the badly worn tool in a timely manner to ensure shear quality. At the same time, pay attention to the working condition of the lubrication system and the hydraulic system to ensure the normal operation of the systems.
- Regular overhaul and maintenance. Develop a scientific and reasonable overhaul and maintenance program, regular flying shear machine for comprehensive inspection and maintenance. In addition to checking the wear and loosening of mechanical parts, we should also test and maintain the electrical control system to ensure the long-term stable operation of the equipment.
- Operator training and management. Operators should be professionally trained and familiar with the operating procedures and safety precautions of the equipment. In the operation process, they should strictly abide by the operating procedures, and should not change the parameters of the equipment and the operation process without authorization.
Henan Bocheng Import & Export Trading Co.
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