- Optimize the structure of key parts through finite element analysis, making the overall layout more compact. Realize more efficient transmission and shearing action in limited space, which not only saves installation space, but also improves the stability and reliability of the structure.
- Adoption of hardened gear surface design fully meets the high standard requirements of ISO, AGMA and DIN. This enables the gears and transmission components of the flying shear to have excellent wear resistance, fatigue strength and impact resistance, and to maintain stable performance and precision under long-term high-load working conditions.
- With high-precision shearing ability, can accurately cut steel in accordance with the set size and shape, to ensure that the quality and dimensional accuracy of the product meets the requirements.
- The external components are designed to be simple and reliable, easy to operate and maintain in the field. This reduces the difficulty and workload of operators, lowers maintenance costs and improves the maintainability and availability of the equipment.
Main technical parameters:
- With a maximum shear section of 17,600 mm² (φ150 mm), the machine is capable of meeting the shearing requirements of larger steel sizes, and adapting to bars, wires and profiles of different diameters and shapes.
- The maximum shearing speed is up to 22 m/s, which can quickly and accurately complete the shearing action in the high-speed rolling process, ensuring the continuous and efficient operation of the production line.
Main application areas:
- In bar production, it can quickly cut off continuously rolled bars to ensure that the length and size of each section of bar meets the standard.
- In wire rod production, the wire rod rolled at high speed is cut precisely to ensure the quality and output of the wire rod.
- In the production of steel sections, according to different specifications and shapes of steel sections, accurate shearing is carried out to provide a good basis for subsequent processing and use.
Important Tips:
- When installing the flying shear, make sure that the installation foundation is firm and level, and operate in strict accordance with the installation manual to ensure the precision and coordination of the connection between the flying shear and the rolling line.
- Before installation, carefully inspect the various components of the flying shear machine, including the shear mechanism, transmission system, control system, etc., to ensure that there is no damage, defects and omissions, and at the same time to confirm that the installation of the necessary tools and equipment are complete and in good performance.
- Before operation, carry out comprehensive debugging and testing, check the electrical system, hydraulic system, lubrication system and other working conditions, to ensure that the parameters meet the requirements.
- During operation, closely monitor the flying shear machine shearing accuracy, speed, temperature, sound and vibration and other parameters, once found abnormal, should be immediately shut down to check and troubleshooting in a timely manner to ensure the stable operation of the production line.
- Regularly check the wear and tear of the key components of the flying shear machine, such as knives, gears, bearings, etc., and timely replacement of severely worn parts to ensure the quality of shear and the normal operation of the equipment.
- According to the requirements of the maintenance manual, regular maintenance of the flying shear machine, including cleaning, lubrication, fastening and debugging work to ensure that the equipment is always in good working condition.
- When stopping for maintenance, the power supply must be cut off first and reliable safety measures must be taken to prevent the flying shear from starting accidentally.
- In the harsh production environment, to strengthen the flying shear machine protection, regular cleaning of the surface of the oil, dust and debris, to prevent corrosion and damage.
- Flying shear machine for maintenance and replacement of parts, should use the original genuine parts, and operated by professional and technical personnel to ensure its performance and reliability.
- Establish a detailed equipment operation and maintenance files, record each inspection, maintenance, repair and parts replacement, for subsequent equipment management and fault diagnosis to provide a basis.
Henan Bocheng Import & Export Trading Co.
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