Brand: BOCH
Applicable Industry: Construction Works, Energy &Amp; Mining, Manufacturing Plant
Performance characteristics:
- Reasonable torque distribution design. The torque range of the converter tilting device is carefully planned and reasonably distributed, fully considering the working requirements and load characteristics of different specifications of converters. This design not only ensures that the device can provide stable and reliable power output under all kinds of working conditions, but also realizes the economic applicability, which reduces the cost of the equipment and operating expenses while meeting the performance requirements.
- Advanced structural optimization technology. With the help of finite element analysis methods, the structure of key parts is optimized in depth and in detail. Through accurate mechanical simulation and calculation, the optimal shapes and sizes of the parts are determined, making the structure of the whole device more compact and reasonable. This not only reduces the footprint of the device, but also improves the strength and stiffness of the parts, enhancing the overall performance and reliability of the device.
- Excellent full suspension flexible transmission. The adoption of four-point engagement full suspension flexible transmission type enables the device to effectively absorb and cushion the shock and vibration generated in the tilting process of the converter. This flexible structure is able to adapt to the complex dynamic loads during converter operation, reducing damage to the equipment and extending its service life. The full suspension design also reduces the center of gravity of the equipment, improving the stability and safety of the unit.
- High standard hardened gear manufacturing. The hardened gear face design strictly follows the requirements of high international standards such as ISO, AGMA and DIN, and adopts advanced heat treatment process and surface strengthening technology to make the gears with extremely high hardness and wear resistance. Even under the harsh working conditions of low speed, heavy load and frequent starting and braking, the gears can maintain good meshing performance and transmission accuracy, ensuring the long-term stable operation of the device.
Main technical parameters:
- Diverse specifications. Covering a wide range from 30 T to 300 T, it can meet the needs of different scales of converter steelmaking production, providing users with flexible choice.
- Powerful torque output. With a maximum torque of 6,500 kN.m, it can easily cope with the huge resistance and loads generated by the converter during the tilting process. Even in the event of an unexpected situation, the accident torque of up to 15,000 kN.m provides a reliable guarantee for the safe operation of the equipment.
- Wide range of speed ratios. The speed ratio range is between 520 and 1,200, which can precisely adjust the tilting speed according to the process requirements and operation characteristics of the converter, and realize smooth and efficient tilting process.
Main application areas:
Core equipment of converter steel making. As the key equipment in the converter steelmaking production line, converter tilting device directly affects the efficiency and quality of steelmaking. It can accurately control the tilting angle and speed of the converter, realize the operation of steel blending, steel discharging, sampling, temperature measurement, etc., to ensure the smooth progress of the steelmaking process.
Important Tips:
- Preparation before installation. Before installing the converter tilting device, the parts and components of the equipment should be carefully checked to see if they are complete and intact, and if there is any damage during transportation. At the same time, the installation foundation should be strictly measured and calibrated to ensure that the flatness and levelness of the foundation meet the requirements.
- Precision control of the installation process. The installation should be carried out by professional technicians in accordance with the installation manual, paying special attention to the connection precision and coaxiality between the components. Ensure that the installation position of the reducer, motor, torsion bar balancing device and other components is accurate, so as to avoid unstable operation and failure of the equipment caused by installation deviation.
- Precautions in the commissioning stage. After the installation of the equipment is completed, the connection and working condition of the electrical system, lubrication system and transmission system should be carefully checked before commissioning. During the commissioning process, the load should be gradually increased to observe the operation of the equipment, focusing on checking parameters such as torque output, speed control, vibration and noise, to ensure that the equipment can operate normally under various working conditions.
- Maintenance and monitoring of daily operation. During the daily operation of the equipment, a regular maintenance and inspection system should be established. Regularly check the quality and level of the lubricant, and replace the deteriorated or insufficient lubricant in time. At the same time, closely monitor the operating parameters of the equipment, such as temperature, vibration, noise, etc., once found abnormalities should be immediately shut down for inspection, find out the reasons and deal with them in time.
- The training of operation specification. Operators should be professionally trained and familiar with the operating procedures and safety precautions of the equipment. In the operation process, they should operate in strict accordance with the specified procedures to avoid equipment damage and safety accidents caused by misoperation.
- Formulation of emergency plans. Aiming at the possible emergencies, such as equipment failure, power outage, etc., a perfect emergency plan should be formulated. Regular emergency drills should be conducted to ensure that measures can be taken quickly and effectively in emergency situations to reduce losses and impacts.
Henan Bocheng Import & Export Trading Co.
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