Performance characteristics:
- Standard platform and innovative fusion.YZ series gearboxes are designed based on standard industrial gearbox platform, on which unique modularization and special design elements are incorporated.
This integration not only enables the gearbox to fully meet the complex needs of metallurgical cranes and casting cranes in terms of performance, but also excels in cost control, with significant economic applicability, providing users with cost-effective options.
- Excellent Gear Shaping Process. Unique gear shaping technology is adopted to finely optimize the tooth shape and tooth direction of the gears. This technology greatly improves the meshing condition between gears, making the transmission process smoother and more fluent, effectively reducing the vibration and shock caused by poor gear meshing. At the same time, it significantly reduces operating noise, creating relatively quiet conditions for the working environment.
- High-standard hardened gear construction. The hardened gear face design strictly follows the requirements of high international standards such as ISO, AGMA and DIN, and has excellent wear resistance and fatigue strength. This ensures the reliability and durability of the gearbox by maintaining stable performance and long service life even under the harsh conditions of long-term high-load operation.
- Diversified output configurations. Configured with a variety of output modes, it can flexibly adapt to different workplaces and installation requirements. Whether in the complex metallurgical crane hoisting drive mechanism or in the specific casting crane working environment, the most suitable output mode can be found to realize efficient and stable Power transmission .
- Convenient external components and maintenance. The external components are designed to be simple and reliable, easy to operate and maintain on site. During the operation of the equipment, the operator can easily carry out routine inspection and maintenance work, reducing the difficulty and cost of maintenance. At the same time, the simple and reliable external components also reduce the possibility of failure and improve the overall reliability of the equipment.
Main technical parameters:
- Wide torque range. Covering 6.6-470 (kN.m), it can meet the different torque requirements from light to heavy metallurgical cranes and casting cranes, providing strong and stable power support for various specifications of lifting operations.
- Various speed ratios are available. The range of speed ratios is between 14-250, and the output speed can be precisely adjusted according to the specific lifting speed and load requirements to realize efficient and precise lifting control.
Main application areas:
- Metallurgical cranes. It plays a key role in all kinds of metallurgical cranes, providing reliable power transmission for the hoisting mechanism, ensuring the safety and stability of the lifting process, and realizing the accurate lifting of various metal materials and products.
- Casting Crane. Specialized in casting operations in the lifting work, able to withstand high temperatures, heavy loads and other harsh working conditions, for the casting production line materials lifting to provide strong power support, to protect the continuity and efficiency of production.
Important Tips:
- Preparation before installation. Before installing the YZ series one character casting crane gear box, the installation site should be cleaned and organized to ensure that there is no debris and dust. At the same time, carefully check whether there is any damage to the appearance of the gear box and whether the internal parts are complete.
- Precautions during installation. The installation should be operated by professional technicians and carried out in strict accordance with the installation manual. Be sure that the connection between the gear box and the crane is firm and reliable, and the installation position of each component is accurate. During installation, pay attention to avoid collision and damage to the surface and internal parts of the gearbox.
- Inspection and maintenance of lubrication system. Regularly check the working condition of the lubrication system, including the quality, level and pressure of the lubricant. Replace the lubricant according to the specified time and requirements to ensure the normal operation of the lubrication system and prolong the service life of the gearbox.
- Monitoring and abnormal handling during operation. During the operation of the equipment, pay close attention to the temperature, noise, vibration and other operating parameters of the gear box. If any abnormality is found, stop the machine immediately for inspection, find out the reason and deal with it in time. It is strictly prohibited to continue to run the equipment in an abnormal state, so as not to cause greater damage.
- Regular maintenance and overhaul program. Formulate a scientific and reasonable maintenance and overhaul plan, and carry out comprehensive inspection and maintenance of the gearbox on a regular basis. Including gears, bearings, seals and other key components of the wear and performance testing. Timely replacement of severely worn or damaged parts to ensure the performance and reliability of the gearbox.
- Operation specification and safety precautions. Operators should be familiar with the operating regulations and safety precautions of the gearbox, and illegal operation is strictly prohibited. When the equipment is running, keep a safe distance to avoid accidents.