Brand: BOCH
Applicable Industry: Construction Works, Energy &Amp; Mining, Manufacturing Plant
Performance characteristics:
-Innovative transmission combination architecture.
-The gearbox of the plate mill consists of the main reducer with reduction ratio and the gear housing for power distribution, which are driven in series to form an efficient and synergistic Power transmission system. This unique design can transmit the strong power and torque of the main motor to the two rolls of the hot plate mill in a stable and even manner through precise deceleration and reasonable distribution, ensuring the precision and high efficiency of the rolling process.
-Excellent box rigidity and torque transmission. The optimized gear trimming technology not only enhances the meshing performance of the gears, but also significantly improves the rigidity of the box. This enables the gearbox to maintain structural stability and reduce deformation and vibration when subjected to huge torque, thus improving transmission precision and reliability.
-Precise tooth profile optimization and load distribution. The tooth profile and tooth direction are carefully trimmed to make the load distribution on the gear more uniform. This optimization not only improves the gear's load carrying capacity, but also extends its service life and reduces tooth wear and fatigue damage caused by local overload.
-Advanced structural analysis and compact design. With the help of finite element analysis technology, the structure of key parts is optimized in depth. Under the premise of ensuring strength and stiffness, the size and weight of the parts are minimized, making the entire gearbox structure more compact, saving installation space and reducing the overall cost of the equipment.
-High standard hardened gear face design. The use of carburized hardened welded gears not only provides excellent wear resistance and fatigue strength, but also fully meets the requirements of high international standards such as ISO, AGMA and DIN. This design ensures the stability and reliability of the gears in long-term high-load operation, providing a strong guarantee for the continuous and stable operation of the production line.
Main technical parameters:
-Wide torque range. Up to 4,200 kN.m, able to cope with a variety of high-intensity rolling needs, providing strong and stable torque support for plate forming.
-Wide selection of speed ratios. The range of speed ratios is between 1-10, which can flexibly adjust the output speed according to different plate rolling processes and product specifications to realize precise rolling control.
-Powerful power ratings. The maximum power of 12,000 kW can provide sufficient power for large hot rolled plate production lines and ensure stable operation of the equipment under high load conditions.
Main application areas:
-HRC plate production lines. In the process of hot rolling plate production, the gearbox can provide continuous and stable power for the mill to ensure that the plates are rolled quickly and evenly at high temperatures, thus realizing a highly efficient production process.
-Continuous casting and rolling plate production line. Suitable for continuous casting and rolling process, it can closely connect casting and rolling links, ensure stable quality and performance of plates in the continuous production process, and improve production efficiency and product quality.
Important Tips:
-Preparation before installation. Before installing the plate mill gear box, the level and strength of the foundation should be carefully checked to ensure that it can withstand the weight of the gear box and the vibration generated during operation. At the same time, the gear box and its supporting parts should be thoroughly cleaned and inspected to ensure that there is no damage or foreign matter.
-Precision requirements during installation. The installation should be operated by professional technicians and carried out in strict accordance with the installation manual. Particular attention should be paid to the precision of the connection between the gear box and the motor, rolls and other components to ensure accurate axial alignment and avoid vibration, noise and increased wear caused by installation deviation.
-Debugging and maintenance of lubrication system. Before the operation of the equipment, the lubrication system should be debugged to ensure that the lubricant can reach each lubrication point smoothly. During operation, check the quality, level and pressure of the lubricant regularly, replace the deteriorated or insufficient lubricant in time to ensure good lubrication of gears and bearings.
-Monitoring and adjustment during operation. During the operation of the equipment, pay close attention to the temperature, noise, vibration and oil pressure and other parameters of the gear box. If abnormalities are found, stop the machine in time to check, analyze the reasons and take corresponding adjustment measures.
-Regular overhaul and maintenance. Formulate a scientific and reasonable overhaul and maintenance plan, and conduct a comprehensive inspection of the gearbox on a regular basis. Including the wear of gears, bearing clearance, seal performance and so on. Timely replacement of severely worn or damaged parts to ensure the long-term stable operation of the equipment.
-The standardized process of troubleshooting. When the gearbox fails, the equipment should be stopped immediately and diagnosed and repaired according to the standardized process of troubleshooting. It is strictly prohibited to blindly disassemble and repair without identifying the cause, so as not to cause greater losses.
Henan Bocheng Import & Export Trading Co.
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