Brand: BOCH
Applicable Industry: Construction Works, Energy &Amp; Mining, Manufacturing Plant
Performance characteristics:
-The adoption of modularized design not only makes the structure compact, but also greatly shortens the delivery period.
-This design breaks down the complex system into several relatively independent modules, which is convenient for production organization and quality control. While meeting the performance requirements of the equipment, it reduces the space occupation and facilitates the layout and installation on the production line.
-Optimization of tooth profile trimming and tooth direction trimming makes the load distribution more uniform. This optimization significantly improves the load carrying capacity, ensures that the gearbox can operate stably during the high load rolling process, and reduces the risk of damage to parts due to local overload.
-Finite element analysis optimizes the structure of key parts, making the overall layout more reasonable and compact. Finite element analysis can accurately simulate the stress distribution and deformation of the parts under the working condition, so as to make targeted structural improvements and improve the strength and stiffness of the parts.
-The hardened tooth surface design fully meets the high standards of ISO, AGMA and DIN. With excellent wear resistance and fatigue strength, it can maintain good working condition under long time and high intensity working conditions, which prolongs the service life of the gearbox.
Main technical parameters:
-The torque range is up to 4,200 kN.m, which provides strong and stable torque output for plate rolling and meets the rolling requirements of plates of various specifications and materials.
-The range of speed ratios is between 1-10, which can precisely adjust the output speed and torque according to different rolling processes and plate specifications, realizing efficient rolling.
-The rated power can be up to 12,000 kW, which provides sufficient power support for large plate rolling lines and ensures high productivity and efficient operation of the production line.
Main application areas:
-The plate mill gearbox plays a key role in the hot strip mill line. It can feed the continuously fed slabs through multiple rolling passes, gradually reduce the thickness, while improving the internal organization and properties of the plates, and produce high-quality hot rolled plates, which are widely used in the fields of automobiles, shipbuilding, construction and so on.
-In the continuous casting and rolling plate rolling production line, the continuous production process from steel directly to the finished plate is realized, which improves the production efficiency and reduces the energy consumption. Plate mill gearboxes in this efficient production process ensure the stability of the rolling process and the consistency of product quality.
Important Tips:
-When installing the plate mill gearbox, make sure that the installation foundation is firm and level, and operate in strict accordance with the installation specifications to ensure that the gearbox is connected to other equipment with the required precision and alignment.
-Before installation, carefully check the appearance of the gear box, internal components and supporting accessories to ensure that there is no damage, defects and omissions, and at the same time to confirm that the installation of the required tools and equipment are complete and in good condition.
-Before operation, fill the appropriate amount of lubricating oil according to the regulations, and check the working condition of the lubrication system to ensure that the lubrication is sufficient and effective.
-During operation, pay close attention to the temperature, sound, vibration, oil pressure and other parameters of the gear box, once abnormalities are found, it should be immediately shut down for inspection and timely troubleshooting to ensure the stable operation of the production line.
-Regularly check the sealing condition of the gear box, replace worn or aging seals in time, and prevent the lubricant from leaking and external impurities from entering.
-Regularly maintain the gear box according to the requirements of the maintenance manual, including cleaning, checking the wear and tear of gears and bearings, replacing lubricating oil and wearing parts.
-When stopping for maintenance, the power supply must be cut off first and reliable braking measures must be taken to prevent the equipment from starting up accidentally.
-In the harsh production environment, it is necessary to strengthen the protection of the gear box, regularly clean the surface of oil, dust and debris to prevent corrosion and damage.
-When repairing and replacing the parts of the gear box, the original genuine parts that meet the requirements should be used and operated by professional technicians to ensure its performance and reliability.
-Establish a perfect equipment operation and maintenance files, detailed records of each inspection, maintenance, repair and parts replacement, to provide a basis for subsequent equipment management and fault diagnosis.
Henan Bocheng Import & Export Trading Co.
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