Brand: BOCH
Applicable Industry: Construction Works, Energy &Amp; Mining, Manufacturing Plant
Performance characteristics:
-Equipped with an advanced platform system, the interchangeability of parts is greatly enhanced through modular design. This means that when it comes to maintenance and repair, suitable replacement parts can be found quickly, shortening downtime and improving productivity.
-The unique gear trimming technology effectively improves the meshing performance of the gears. It makes the transmission process smoother and significantly reduces noise during operation, creating a relatively quiet working environment for operators.
-Adoption of various sealing forms with special sealing structure effectively reduces the risk of leakage. In the harsh environment of the mill, it can effectively prevent lubricant leakage and the intrusion of external impurities to ensure the normal operation of the gearbox.
-The use of bearing spray circulation lubrication greatly improves the service life. This lubrication method can ensure that the bearings are fully lubricated and cooled, reduce wear and improve the reliability and stability of the gearbox.
Main technical parameters:
-The torque range is up to 1,200 kN.m, which can provide strong torque support for all kinds of rolling mills and meet the needs of different specifications and materials.
-The range of speed ratios between 1-120 provides a wide range of speed control options, enabling precise adjustment of the mill speed and rolling force according to different rolling processes and material requirements.
-The output shaft centre distance is up to 1,100 mm, which can be adapted to the layout and installation requirements of a variety of rolling mills, providing greater flexibility for the design of production lines.
Main application areas:
-In large bar production lines, MRG series mill gearboxes provide stable and reliable Power transmission for the production of large-size, high-strength bars, ensuring dimensional accuracy and quality.
-In medium-sized and small bar production lines, the parameters can be flexibly adjusted according to different production scales and product requirements to achieve an efficient and accurate rolling process.
-In wire rod and high-speed wire rod production lines, it adapts to the requirements of high-speed rolling, provides precise speed control and powerful transmission force, and ensures the surface quality and dimensional accuracy of wire rod.
-In part of the section steel production line, it helps to realise the forming and rolling of all kinds of section steel to meet the diversified demands for section steel products in the construction, machinery and other industries.
Important Tips:
-When installing MRG series rolling mill gearbox, make sure that the installation foundation is solid and level, and follow the installation drawings and operation procedures strictly to ensure the installation accuracy and reliability of connection.
-Before installation, fully inspect the appearance of the gearbox, internal parts and supporting accessories to ensure that there are no damages, defects or omissions, and make sure that the tools and equipments required for installation are complete and in good condition.
-Before operation, fill the appropriate amount of lubricating oil according to the regulations, and carefully check the working condition of the lubrication system to ensure that the lubrication is sufficient and effective.
-During operation, closely monitor the temperature, sound, vibration, oil pressure and other parameters of the gearbox, once abnormalities are found, it should be immediately shut down for inspection and timely troubleshooting.
-Regularly check the integrity and effectiveness of the sealing structure, and replace it in time if it is damaged or aged to prevent lubricant leakage and entry of external impurities.
-Regularly maintain the gearbox according to the requirements of the maintenance manual, including cleaning, checking the wear and tear of gears and bearings, replacing lubricating oil and wearing parts.
-When stopping for maintenance, be sure to cut off the power supply first and take reliable safety measures to prevent the equipment from starting up accidentally.
-In the harsh environment of metallurgical production, it is necessary to strengthen the protection of the gear box and regularly clean the surface of oil, dust and debris to prevent corrosion and damage.
-When repairing and replacing parts of the gear box, original genuine parts should be used and operated by professional technicians to ensure its performance and reliability.
-Establish detailed equipment operation and maintenance files to record each inspection, maintenance, repair and replacement of parts and components, so as to discover potential problems and formulate reasonable maintenance plans in time.
Henan Bocheng International trade Co.，LTD
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