Brand: BOCH
Applicable Industry: Manufacturing Plant, Construction Works, Energy &Amp; Mining
Performance characteristics:
-MPG series of roller press gearboxes, as the core transmission components, is unique in design. Based on a standard platform, it combines the universal concept of modularity with special customised design, which gives the product the advantage of standardisation while meeting the individual needs of different customers, resulting in an outstanding performance in terms of affordability.
-With the help of advanced finite element analysis, the structure of key components has been optimised in depth. This optimisation not only makes the force distribution of the parts more reasonable, but also significantly reduces the redundancy of materials and makes the structure of the whole gearbox more compact. Higher performance output is achieved within the limited space, which provides strong support for the development of miniaturisation and lightweighting of equipment.
-Unique gear shaping technology is one of the highlights of this series. By carefully trimming the gear tooth shape, the meshing condition between the gears is significantly improved. In the transmission process, the friction and impact on the tooth surface are reduced, which makes the Power transmission smoother and more fluid, and greatly reduces the energy loss. At the same time, the noise generated during operation is effectively suppressed, creating a relatively quiet working environment for the operator.
-In order to cope with the complex and changing working environment and conditions, the gearbox adopts a variety of advanced sealing forms and is equipped with a special sealing structure. This multi-protection sealing design effectively prevents the leakage of lubricating oil and the intrusion of external impurities, greatly reduces the risk of leakage, ensures the cleanliness and lubrication effect inside the gearbox, and significantly extends the service life of the equipment.
-The MPG series is able to provide customers with a one-stop solution that not only includes a high-quality gearbox body, but also integrates the torque arm system, coupling and oil supply system. This integrated design enables a perfect match and synergy between the various components, reduces system complexity and potential failure points, and improves overall stability and reliability.
-In addition, the gearboxes can be equipped with specially designed shrink discs, an innovative design that greatly facilitates the disassembly and assembly process. This innovative design greatly facilitates the disassembly and assembly process, which saves a lot of time and labour costs and improves the working efficiency, both in the initial installation stage and in the subsequent maintenance and repair work.
Main technical parameters:
-Torque range: With a torque range of 200 to 5800 (kN.m), the MPG series gearboxes can be adapted to different sizes of roller presses with different power requirements, whether for small test installations or large industrial production lines.
-MPG Series Gearboxes are available in a wide range of speed ratios from 25 to 125, providing users with the flexibility to adjust the output speed according to the specific material characteristics, process requirements and production rhythm to achieve the best pulverising effect and production efficiency.
Main application areas:
-In the cement industry, MPG series roller press gearboxes play a vital role. It is used in all stages of cement production, from pre-treatment of cement raw materials, to grinding of cement clinker, to fine processing of finished cement products. Whether it is handling limestone with high hardness or grinding various mixed materials, it can complete the task stably and efficiently, providing a solid guarantee for high quality and high output of cement production.
-In the mining field, the MPG series also performs well in crushing all kinds of ores and materials. Whether it is hard metal ores, such as iron ore, copper ore, etc., or brittle non-metallic ores, such as limestone, gypsum ore, etc., it can easily cope with them. Through the effective crushing of ores, it provides raw materials with the required particle size and quality for the subsequent ore dressing and smelting processes, which improves the efficiency and effectiveness of the entire mining production process.
Important Notes:
- Make sure the foundation is strong, stable and level, and operate according to the requirements to ensure accuracy.
- Before installation, check the exterior and interior thoroughly and make sure the accessories and tools are complete.
- Before operation, add lubricant for pre-lubrication, check the oil circuit and monitor the instrument.
- Pay attention to the temperature and sound during operation, and stop the machine abnormally to investigate the fault.
- Regularly check the seals and clean them, maintain and debug according to the requirements.
- Disconnect the power first and lock the licence for stopping and maintenance, and operate correctly to prevent damage.
- Enhance the protection of the harsh environment, cleaning and rust prolonging life.
- Maintenance with genuine parts, professional operation, the establishment of files.