Brand: BOCH
Applicable Industry: Manufacturing Plant, Construction Works, Energy &Amp; Mining
Performance characteristics:
- MBE series bucket Elevator Gearboxes are developed based on the platform of MHB
Standard Industrial Gearboxes, fully drawing on the mature technology and advantages of the standard platform. The degree of modularity has reached a high level, and users can flexibly combine and configure each module according to actual needs, which greatly improves the adaptability and versatility of the products.
- With a high degree of modularity at the same time, showing a strong load-bearing capacity, can easily cope with heavy-duty chain, belt hoist huge load demand, to ensure the stability and reliability of the equipment in a long period of time, high-intensity operation.
- Possessing the remarkable feature of high reliability, after strict design, manufacturing and testing process, adopting high-quality materials and advanced technology, it effectively reduces the failure rate and extends the service life, providing users with stable and continuous service.
- Compared with similar products, the advantage of lighter weight makes it more convenient during installation and maintenance, reduces the requirement for support structure, and also helps to reduce the overall energy consumption of the equipment.
- The combination of a modular design with a design tailored to the specific needs of the bucket elevator not only reduces costs but also optimises performance, providing users with an affordable and efficient solution.
- Unique gear shaping technology is one of the highlights. Through precise shaping treatment, the meshing performance of the gears is significantly improved, which makes the transmission process smoother and smoother and reduces shocks and vibrations, thus effectively reducing the noise level and bringing tranquility and comfort to the working environment.
- Adopting hardened gear face design, strictly following the requirements of high international standards such as ISO, AGMA and DIN, and striving for excellence in material selection, heat treatment process and machining accuracy, the gear surfaces have excellent hardness and wear resistance, which can maintain good performance and resist wear and fatigue damages under harsh working conditions.
- A variety of sealing forms are available to suit different application conditions. Whether in dusty, humid or high temperature, high pressure and other environments, can effectively prevent the intrusion of external impurities and internal lubricant leakage, to protect the normal operation of the gearbox.
- The external components are designed to be simple and practical, focusing on reliability and operability. The simple structure of the components and the use of high-quality materials and manufacturing processes ensure stable operation in complex working environments and reduce the incidence of failure. At the same time, it is easy to operate and maintain on site, which is convenient for the staff to carry out daily inspection, adjustment and maintenance work, reducing the equipment downtime and improving the production efficiency.
Main technical parameters:
- The wide range of torque, from 6.6 to 236 (kN.m), can meet the diverse torque requirements of bucket elevators with different specifications and load requirements. Whether it is a small, lightweight hoist or a large, heavy-duty hoist, a suitable configuration can be found within this torque range, ensuring accurate and stable Power transmission .
- The range of speed ratios from 25 to 90 provides users with a wider choice of speed regulation. The output speed can be precisely adjusted according to the specific bucket elevator operating conditions and process requirements, to achieve the best lifting effect and energy efficiency, and to meet the specific requirements for equipment performance in different application scenarios.
- Rated power ranges from 13 to 1,773 (kW), which can be adapted to bucket elevator equipment of different sizes and work intensities, providing sufficient and reliable power support for all types of elevators.
Main application areas:
- In the building materials and cement industry, MBE series gearboxes are widely used in the material hoisting process of cement production lines. Whether it is conveying raw materials or lifting finished cement, they can reliably drive the bucket elevator to ensure the smooth running of the production process and improve the production efficiency and product quality.
- In the field of mining, in the face of the lifting demand of heavy materials such as ore, this series of gearboxes, with its strong load-bearing capacity and stable performance, provides strong support for the material transport in the process of mining and ore dressing, and ensures the high efficiency and safety of mining operations.
- In the grain industry, bucket elevator is used for vertical conveying of grain in the process of grain storage, processing and transporting, MBE series gearboxes can adapt to the requirements of light load equipment, provide stable and efficient power transmission for grain elevating operation, and guarantee the smooth progress of grain production and circulation.
Important note:
- Make sure the foundation is firm and level for installation, and operate according to the instructions to ensure accuracy.
- Before installation, check the exterior and interior thoroughly and make sure the tools and materials are complete.
- Fill up lubricating oil and check the lubrication and electric system before operation.
- Pay attention to the status during operation, and stop the machine to check and deal with abnormality.
- Regularly check the sealing, clean up to keep the heat dissipation, according to the requirements of maintenance.
- Disconnect the power before stopping the machine for maintenance and hang up the licence to brake the machine, and operate correctly to prevent damage.
- Enhance the protection in harsh environment, use genuine parts for maintenance and debugging.
- Establishment of archives to provide a basis for management and decision-making.