Brand: BOCH
Applicable Industry: Manufacturing Plant, Construction Works, Energy &Amp; Mining
Performance characteristics:
- The MBC series gearboxes are based on the MHB modular design idea as the cornerstone, incorporating advanced computational analysis and optimisation methods. This enables the product to accurately predict the performance and optimise the structure at the design stage, thus achieving the design goals of high performance and high precision. By strictly adhering to the international first-class manufacturing standards and using top manufacturing equipment, each gearbox is ensured to have excellent quality and high reliability.
- The clever combination of modular design and special design for cooling tower conditions not only gives full play to the versatility and stability of the standard modules, but also accurately responds to the special needs of the cooling tower environment through special design. This combination ensures performance while effectively controlling costs, providing users with an affordable, efficient and reliable solution.
- Finite element analysis optimises the structure of key components, resulting in a more compact overall structure. More powerful functions are realised in a limited space, the footprint of the machine is reduced, and at the same time the rigidity and stability of the structure are improved to ensure long-term stable operation under complex working conditions.
- Optimised tooth profile trimming and tooth direction trimming technology is one of its significant advantages. Through precise calculations and adjustments, the load distribution on the tooth surface is made more uniform, effectively avoiding the occurrence of local overload and stress concentration. This not only significantly improves the bearing capacity of the gears, but also extends the service life of the gears and reduces the failure rate.
- Adoption of hardened gear face design strictly follows the requirements of high international standards such as ISO, AGMA and DIN. During the manufacturing process, high-quality materials are selected and advanced heat treatment and machining processes are applied to provide the gear surface with extremely high hardness and wear resistance. Even in harsh working environments and under high load conditions, the gears maintain excellent performance and reliability.
- The shape of the housing has been optimised and a unique heat dissipation layout has been adopted. This design effectively improves heat dissipation efficiency, quickly radiates heat generated internally, and keeps the gearbox working within a suitable temperature range. It helps to reduce the risk of thermal deformation of the internal parts and improve the operating precision and stability of the equipment.
Main technical parameters:
- The wide range of speed ratios, from 6.3 to 18, provides users with diversified choices. According to the specific working requirements and operating conditions of the cooling tower fan, the appropriate speed ratio can be precisely matched to achieve the optimal speed and torque output to meet the cooling needs under different working conditions.
- The power range covers 55 to 315 (kW), which can be adapted to cooling tower systems of different sizes and load requirements. Whether it is a small cooling tower or a large industrial cooling plant, a gearbox configuration can be found within this power range to ensure sufficient and stable power support.
Main application areas:
- In the petrochemical industry, MBC series gearboxes provide stable Power transmission for cooling tower fans in large petrochemical plants, safeguarding the cooling needs of the production process, ensuring stable control of the process temperature, and improving production efficiency and product quality.
- In the field of coal chemical industry, facing the complex process and high temperature and pressure working environment, the gearbox can reliably drive the cooling tower fan to effectively cool down the key equipments in the production of coal chemical industry and maintain the stable operation of the production system.
- In the power industry, whether it is thermal power generation, nuclear power generation or new energy power station, the normal operation of cooling tower fans is crucial for the heat dissipation of power generation equipment, MBC series gearboxes provide efficient and stable power support to ensure the continuity and reliability of power production.
- In the metallurgical industry, a large amount of heat needs to be dissipated during high temperature melting, rolling and other production processes. This series of gearboxes can drive the cooling tower fan to provide effective cooling for the metallurgical equipment, guaranteeing the smooth progress of the production process and the stability of product performance.
Important note:
- Install on a level, solid foundation and follow the manual to ensure accuracy.
- Before installation, inspect the exterior and interior thoroughly and make sure the tools and equipment are complete.
- Before operation, fill the lubricant, check the lubrication and electrical connection.
- Monitor the status during operation, and stop the machine for abnormalities and maintenance adjustment.
- Regularly check the seals, clean up to keep the heat dissipation, according to the requirements of maintenance.
- Disconnect the power before stopping the machine for maintenance and set up marking and locking, and operate correctly to prevent damage.
- Enhance protection in harsh environments, and use genuine parts for maintenance and debugging.
- Establishment of archives to provide a reference basis for management and decision-making.
Henan Bocheng Import & Export Trading Co.
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