Brand: BOCH
Applicable Industry: Manufacturing Plant, Construction Works, Energy &Amp; Mining
Performance characteristics:
- The MHC series of air-cooled island gearboxes is carefully built to cope with cooling special conditions. It incorporates a new design concept on the basis of modular gearbox. Based on the standard platform, the perfect integration of modularity and special design not only ensures the universality and stability of the product, but also meets the unique requirements of the complex working conditions of the air-cooled island through special design, so as to realise economic and efficient operation.
- The unique gear shaping technology is a major highlight, which significantly improves the gear meshing state through fine shaping treatment. This not only makes the transmission process smoother and more fluid, reducing energy loss, but also significantly reduces the noise level, creating a relatively quiet atmosphere for the working environment.
- The cabinet has an innovative curved design, which significantly improves heat dissipation efficiency. It can quickly and effectively dissipate the heat generated during operation, keeping the internal temperature of the gearbox at a low level, effectively extending the service life of the internal parts and guaranteeing the stable operation of the equipment.
- Equipped with a variety of lubrication configurations, giving full consideration to the lubrication requirements under different working conditions. Whether it is high temperature, high humidity or dusty and other harsh environments, it can provide reliable lubrication, reduce the wear and tear between the parts, and improve the operating efficiency and reliability of the equipment.
- External components are simple in structure and highly reliable. Its design focuses on convenience, easy for field operators to carry out daily operation and maintenance, greatly reducing the difficulty and cost of equipment maintenance.
Main technical parameters:
- The torque range is from 10.3 to 41.5 (kN.m), which can meet the Power transmission needs of air-cooled island equipment of different sizes and load requirements.
- Ratios ranging from 8 to 22.4 provide moderate speed regulation, allowing precise adjustment of the output speed according to specific working conditions to achieve the best cooling effect.
Main application areas:
- In the power industry, MHC series gearboxes provide stable power support for the air-cooling island equipment, helping power plants to achieve efficient cooling process and ensure the stable operation of power production.
- In the chemical industry, facing the complex production environment and strict process requirements, this series of gearboxes play a key role in the air-cooling island system to ensure that the heat in the chemical production process is effectively dispersed.
Important note:
- When installing the MHC series air-cooled island gearboxes, make sure that the installation site is clean, dry and free from significant vibration and electromagnetic interference. Strictly follow the steps in the installation instructions, pay attention to the installation sequence and fastening strength of each component to ensure the accuracy and stability of the installation.
- Before installation, comprehensively check the appearance of the gearbox to see if there is any damage such as bumps and scratches. At the same time, carefully check the number and specification of internal parts to ensure that there is no missing or damaged.
- Before operation, select the appropriate lubricant and fill it to the correct level according to the requirements of the user manual. Check whether the pipeline of the lubrication system is smooth and there is no leakage.
- During operation, pay close attention to the temperature, sound, vibration and other indicators of the gearbox. If the temperature is found to be abnormally high or abnormal noise or vibration occurs, it should be stopped immediately for inspection and troubleshooting.
- Regularly carry out maintenance on the gear box, clean the dust and debris on the surface of the box, check the state of the seals, and replace the aging or damaged seals in time.
- Regularly check the wear of gears and bearings according to the maintenance schedule, and replace them when necessary. At the same time, check and maintain the electrical system to ensure its normal operation.
- When stopping the machine for maintenance, be sure to cut off the power supply and hang a warning sign that says ‘no switching’. In the process of maintenance, use appropriate tools and protective equipment, and follow safe operating procedures.
- Establish detailed equipment operation and maintenance records, including operation time, fault conditions, maintenance content, etc., so as to detect potential problems in time and provide reference for subsequent maintenance and improvement.