Brand: BOCH
Applicable Industry: Energy &Amp; Mining, Construction Works, Manufacturing Plant
Performance characteristics:
-Frontier platform system and excellent modularization.JS series scraper gearbox relies on the advanced platform system and the modularization design concept runs through it. This makes the interchangeability of parts significantly improved, which not only facilitates the deployment of parts in the production process, but also greatly shortens the time of looking for replacement parts, reduces the maintenance cost and improves the work efficiency during the maintenance and repair of the equipment. Compact and efficient structure and fast delivery.
-Compact and efficient structure and fast delivery. Adopting modularized design, the layout of each component is carefully planned and the structure is compact and reasonable. Space occupation is minimized without sacrificing performance. At the same time, this design also shortens the manufacturing cycle to ensure that the customer's delivery needs can be quickly met, providing a strong guarantee for the customer's project schedule.
-Unique Shaping Technology Brings Outstanding Transmission Performance. Unique gear shaping technology is used to finely optimize the tooth shape of gears. This initiative greatly improves the meshing condition between gears, making the transmission process smoother and smoother, and effectively reduces the vibration and shock caused by poor gear meshing. At the same time, the operating noise is significantly reduced, creating relatively quiet conditions for the working environment in underground coal mines.
-Reliable sealing protection with low leakage risk. Equipped with a variety of advanced sealing forms and special sealing structure design. Whether in dusty, humid or complex environments where pressure changes exist, it can effectively prevent the leakage of internal lubricating oil while blocking the intrusion of external impurities and moisture. It ensures the cleanliness and good lubrication inside the gearbox, which greatly prolongs the service life and reliability of the gearbox.
-Innovative large tilting angle design enhances working efficiency. The unique large inclination angle design can adapt to the operating needs of the scraper at different working angles. Even at a large inclination angle, it can ensure the stable transmission of power and effectively reduce material slipping and piling up, thus improving the working efficiency of the host machine and providing a more efficient solution for material conveying in underground coal mines.
Main technical parameters:
-Wide range of speed ratios: covering 3.5-40, which can meet the diversified demands for speed of the scraper under different working conditions and provide strong support for the precise speed regulation of the equipment.
-Adequate rated power: ranging from 40 to 1,600 (kW), it can provide powerful and stable power for scrapers of various sizes and load requirements, ensuring reliable operation of the equipment under heavy load conditions.
Main application areas:
-Scraper: as the core transmission part of the scraper, it provides power for the smooth operation of the scraper and realizes the efficient transportation of coal, ore and other materials.
-Transfer machine: It plays a key role in the transfer machine, transferring the materials conveyed by the scraper machine smoothly and ensuring the continuity and stability of the whole coal mine transportation system.
Important Tips:
-Comprehensive inspection before installation: Before installing the gearbox, make sure to carry out a comprehensive and detailed inspection. Check whether there is any damage or deformation in appearance, and whether the internal parts are complete and not loose. At the same time, make sure whether the supporting connectors and seals are intact to ensure the smooth progress of the installation work.
-Precise operation of the installation process: when installing, it should be operated by professional technicians according to strict installation regulations. It should be ensured that the gearbox is firmly and accurately connected with the scraper or transfer machine, and the axis is well centered to avoid the operation failure and extra wear caused by the installation deviation.
-Maintenance points of lubrication system: check the quality and level of lubricating oil regularly, and replace the lubricating oil in time according to the working environment and running time. Ensure that the filter of the lubrication system is clean to prevent impurities from entering the lubrication channel and affecting the lubrication effect.
-Monitoring and adjustment in operation: During the operation of the equipment, pay close attention to the temperature, noise, vibration and other operating parameters of the gear box. If abnormal temperature rise, noise increase or vibration aggravation is found, it should be shut down in time to check and adjust the operation status or carry out maintenance.
-Regular maintenance and overhaul: develop a scientific and reasonable maintenance and overhaul program, and regularly conduct a comprehensive inspection of the gear box. Including gear wear, bearing condition, seal performance, etc.. Timely detection and replacement of severely worn or damaged parts to prevent potential failures.
-Standardized process of troubleshooting: When the gearbox fails, equipment operation should be stopped immediately to avoid the expansion of the fault. According to the standardized fault diagnosis process, analyze the cause of the failure and repair by professional maintenance personnel. In the repair process, use standardized parts and tools to ensure the quality of repair.
-Safe operation and protective measures: Operators should strictly abide by the safety operation regulations and wear necessary protective equipment during operation and maintenance. When the equipment is in operation, keep a safe distance to prevent accidents.
Henan Bocheng Import & Export Trading Co.
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