Brand: BOCH
Applicable Industry: Construction Works, Energy &Amp; Mining, Manufacturing Plant
Performance characteristics:
-The fusion of standard platform and special design.MPT series tower mill gearboxes rely on the MP industrial planetary standard gearbox platform of NANKAO Gear, and combine the advanced modular technology with the special design for the specific working conditions of mining spiral vertical mills. This integration not only enables the gearbox to fully meet the complex requirements of tower mills in terms of performance, but also excels in terms of cost control, providing significant economic applicability.
-Powerful multi-floating load equalizing mechanism enhances load carrying. The unique design of multi-floating load equalizing mechanism can effectively equalize the load distribution among the components. This ensures stable operation of the gearbox even in the face of complex working conditions and heavy loads of tower mills, and greatly improves its load carrying capacity and working reliability.
-Reasonable torque range and economic applicability. The torque range is carefully planned and distributed to precisely match the various operating requirements of the tower mill. This reasonable design not only ensures the efficient operation of the gearbox under different working conditions, but also demonstrates its excellent economic applicability, which reduces equipment investment and operating costs for users.
-Convenient and maintenance-free sealing structure design. The maintenance-free sealing structure greatly simplifies the maintenance work of the product. This design not only reduces the downtime caused by seal maintenance and improves the operating efficiency of the equipment, but also reduces maintenance costs and labor intensity.
-Outstanding Gear Shaping Technology Optimizes Transmission. Unique gear shaping technology has been utilized to significantly improve the mesh performance between the gears. This makes the transmission process smoother and more fluid, effectively reduces vibration and noise, creates good conditions for the stable operation of the equipment, and also improves the comfort of the working environment.
Main technical parameters:
-Wide range of torque: 85-4,300 (kN.m), which can be adapted to tower mill equipment of different sizes and load requirements, providing strong and stable torque support for various working conditions.
-Reasonable range of speed ratios: 22-70, diversified selection of speed ratios enables the gearbox to accurately adjust the output speed according to the specific working requirements of the tower mill, realizing efficient material grinding.
-Sufficient installed power range: 132-2,250 (kW), covering a wide power range, which can meet the power demand of tower mill hosts with different production capacity and process requirements.
Main application areas:
-Non-ferrous metal processing: In the beneficiation and refining process of non-ferrous metals, the supporting tower mill is used for fine grinding of ores to improve the grade and recovery rate of minerals, and to provide high-quality raw materials for the subsequent smelting and processing processes.
-Gold Mining and Processing: In the beneficiation operation of gold ore, the tower mill is widely used in the fine grinding of gold ore, which helps to fully dissociate the gold particles from the ore, and improve the extraction rate and beneficiation efficiency of gold.
-Grinding of non-metallic minerals: For the processing of non-metallic minerals such as limestone, quartz sand, talc, etc., the tower mill is able to realize fine grinding and produce high-quality non-metallic minerals products that meet different industrial requirements.
Important Tips:
-Preparation before installation: Before installing the MPT Series Tower Mill Gearbox, carefully check the levelness and strength of the installation foundation to ensure that it can withstand the weight of the gearbox and the vibration generated during operation. At the same time, clean the installation area to prevent impurities from entering the interior of the gearbox.
-Precautions during installation: When installing, it should be operated by professional technicians according to the installation manual. Ensure that the connection between the gear box and the main machine of the tower mill is accurate and the components are firmly installed. During installation, pay attention to avoid collision and damage to the surface and internal parts of the gearbox.
-Maintenance of lubrication system: Check and replace the lubricant regularly to ensure the normal operation of the lubrication system. According to the working environment and running time of the equipment, reasonably adjust the lubricant filling quantity and replacement cycle.
-Monitoring and inspection during operation: During the operation of the equipment, pay close attention to the temperature, noise, vibration and other parameters of the gear box. If any abnormality is found, stop the machine for inspection, find out the reason and deal with it.
-Regular maintenance and repair: make regular maintenance plan, check and maintain the gearbox gears, bearings, seals and other key parts. Replace worn or damaged parts in time to ensure the performance and reliability of the gearbox.
-Principle of troubleshooting: When the gearbox fails, the equipment operation should be stopped first to avoid further expansion of the fault. Then, the professional maintenance personnel should carry out fault diagnosis and repair, and it is strictly prohibited to disassemble and repair privately.
-Precautions for storage and transportation: During the storage and transportation of the gearbox, protective measures should be taken to prevent moisture, collision and corrosion. Ensure that the storage environment is dry and ventilated, and securely fixed during transportation to avoid damage to the gearbox by bumps and vibration.
Henan Bocheng Import & Export Trading Co.
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