Brand: BOCH
Applicable Industry: Construction Works, Energy &Amp; Mining, Manufacturing Plant
Performance characteristics:
-MPG series of roller press gearboxes is an innovative achievement crafted by the Sino-German dual R&D team of Nanko Gear. Its design concept is based on the standard platform, integrating modular design and special customisation, which not only excels in affordability, but also can be flexibly adjusted according to the specific needs of customers to meet diversified application scenarios.
-With the help of advanced finite element analysis technology, the structure of key parts has been optimised in depth, making the layout of the whole gearbox more compact and reasonable. Without sacrificing performance, it effectively reduces the space occupation and provides more convenience for the overall layout of the equipment.
-Unique gear trimming technology is one of the core advantages of this series. Through precise calculation and fine processing, the meshing condition of the gears is improved, which makes the transmission process smoother and smoother and greatly reduces the energy loss. At the same time, the noise generated during operation is significantly reduced, bringing peace and comfort to the working environment.
-In order to cope with a variety of complex working conditions, this series of gearboxes adopts a variety of sealing forms and is equipped with a special sealing structure. This design effectively enhances sealing performance, significantly reduces the risk of leakage, and ensures a stable supply of lubricant and a clean internal environment, thus extending the service life of the gearbox.
-The MPG series not only provides high-quality gearboxes, but also integrates torque arm systems, couplings, and lubrication systems, providing customers with a one-stop solution for complete installations. This integrated design greatly reduces the customer's workload during installation and commissioning, and improves the overall stability and reliability of the system.
-In addition, the gearbox can be equipped with a shrink disc, whose special design makes the disassembly and assembly process more convenient and efficient. It saves a lot of time and labour cost both in the installation stage and subsequent maintenance of the equipment.
Main technical parameters:
-Torque range: 200-5,800 (kN.m), such a wide range of torque output makes it adaptable to different specifications and power requirements of roller press equipment, providing strong and stable power support for various complex material handling tasks.
-The range of speed ratios: 25-125, diversified speed ratio selection, according to the specific process requirements and material characteristics, precise adjustment of the output speed, to achieve the best crushing effect and production efficiency.
Main application areas:
-In the cement industry, MPG series gearboxes play a key role in all stages of cement making. Whether it is the preliminary crushing of raw materials or the fine grinding of clinker, they can provide stable and reliable Power transmission to ensure the quality and output of cement products.
-In the mining industry, facing all kinds of ore materials with different hardness and characteristics, this series of gearboxes can withstand huge loads and impacts, and effectively crush the ore to the required particle size, laying a solid foundation for the subsequent beneficiation and processing processes.
Important Tips:
-When installing the
MPG Series Roller Press Gearbox, make sure that the mounting base is firm and level, and follow the installation instructions strictly. Pay attention to the alignment accuracy during installation to ensure that the gearbox is accurately connected to the main body of the roller press and to avoid operational failures caused by installation deviations.
-Before installation, thoroughly inspect the appearance and internal structure of the gearbox and its attached parts to verify that there are no damages, deformations, or defects. At the same time, verify that the tools, equipment and auxiliary materials required for installation are well prepared and meet the installation requirements.
-Before operation, fill high-quality lubricating oil according to the specified grade and quantity, and check the working condition of the oil supply system to ensure that the lubricating oil can be circulated and supplied normally.
-During operation, closely monitor the key parameters of the gearbox such as temperature, sound, vibration and oil pressure. If abnormal temperature rise, abnormal sound, increased vibration or unstable oil pressure are found, stop the machine immediately for inspection and remove the faults before continuing the operation.
-Check the wear and tear of seals regularly, replace aged or damaged seals in time, and prevent lubricating oil leakage and dust, moisture and other impurities from entering the gearbox.
-Perform regular maintenance on the gearbox according to the cycles and requirements in the maintenance manual. Maintenance includes cleaning the internal parts, checking the wear of gears and bearings, adjusting the clearance, and replacing wearing parts.
-When shutting down for maintenance, be sure to disconnect the power supply and take reliable locking and marking measures to prevent accidental startup that may result in injury or death and equipment damage.
-In the harsh working environment, strengthen the protective measures for the gearbox, and clean the dirt and debris on the surface regularly to avoid corrosion and accumulation of dust affecting its performance and life.
-When repairing and replacing parts of the gear box, make sure to use original genuine parts and operate by professionally trained technicians to ensure the maintenance quality and normal operation of the equipment.
-Establish a detailed equipment operation and maintenance record file to record each inspection, maintenance, repair and parts replacement, which will provide an important reference basis for subsequent equipment management and fault diagnosis.
Henan Bocheng Import & Export Trading Co.
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