Brand: BOCH
Applicable Industry: Construction Works, Energy &Amp; Mining, Manufacturing Plant
Performance characteristics:
-Built on a standard platform, the modularization and special design are skillfully combined to make the gearbox more affordable while having powerful functions.
-This design concept can not only give full play to the advantages of the standard module, but also can be precisely customized for the special needs of the roller press.
-Finite element analysis is used to optimize the structure of key components, resulting in a more compact overall layout. More efficient transmission is realized in the limited space, which not only saves installation space but also improves the stability and reliability of the structure.
-The unique gear trimming technology is used to significantly improve the meshing performance of the gears. This makes the transmission process smoother, effectively reduces the operating noise, and creates quieter and more comfortable conditions for the working environment.
-Equipped with a variety of sealing forms and special sealing structure, greatly reducing the risk of leakage. Whether in dusty, humid or high-pressure environments, the sealing effect can be ensured to protect the internal parts from external impurities and lubricant leakage.
-Able to provide a complete set of unit including gearbox, torque arm system, coupling and oil supply system, providing users with one-stop solution and reducing their worries in equipment matching and installation and commissioning.
-The special design with shrinking disk is easy to dismantle and install, which greatly reduces the difficulty of equipment maintenance and repair, improves the working efficiency and saves time and labor cost.
Main technical parameters:
-The torque range is between 200-5,800 (kN.m), which can provide strong and stable torque output for the roller press to meet various specifications and load requirements of the roller press operation.
-The speed ratio ranges from 25-125, providing appropriate speed control options, which can accurately adjust the operating speed and pressure of the roller press according to different material characteristics and process requirements to achieve the best pulverizing effect.
Main application areas:
-In the cement industry, MPG series roller press gearboxes play a key role in all stages of cement making. Whether it is the preliminary pulverization of raw materials or the fine grinding of clinker, it can ensure that the materials are adequately rolled and processed to improve the quality and output of cement.
-In the field of mining, it is used in the crushing operation of all kinds of ore materials. Whether it is hard metal ores or brittle non-metallic ores, it can realize efficient crushing under the drive of the gear box, and provide ideal raw material size for the subsequent beneficiation and processing procedures.
Important Notice:
-When installing the
MPG Series Roller Press Gearbox, ensure that the mounting foundation is firm and level, and follow the installation manual strictly to ensure the precise alignment of the gearbox with the roller press.
-Before installation, carefully check the integrity and quality of the gearbox and its supporting parts to ensure that there are no damages or defects, and make sure that the tools and accessories required for installation are complete.
-Before operation, fill the appropriate amount of high-quality lubricant according to the regulations, and check the working condition of the oil supply system to ensure that the lubrication is sufficient and effective.
-During operation, pay close attention to the oil temperature, oil pressure, sound and vibration changes of the gearbox, if there is any abnormality, stop the machine immediately to check, find the cause and deal with it in time.
-Regularly check the wear and tear of seals, replace aged or damaged seals in time, and prevent the lubricant from leaking and external impurities from entering.
-Regularly maintain the gearbox according to the requirements of the maintenance manual, including cleaning, checking the wear and tear of gears and bearings, and replacing the lubricating oil, etc. When stopping the machine for maintenance, the gearbox must be cut off first.
-When stopping the machine for maintenance, you must first cut off the power supply and wait for the gearbox to stop running completely to ensure the safety of the operator.
-When used in harsh environments, it is necessary to strengthen the protective measures for the gear box, such as increasing the dust cover, rain cover and so on.
-When repairing and replacing the parts of the gear box, the original genuine parts should be used and the operation should be carried out by professional technicians to ensure its performance and reliability.
-Establish equipment operation and maintenance files, record in detail each inspection, maintenance, repair and parts replacement, so as to discover potential problems and formulate reasonable maintenance plan in time.
Henan Bocheng Import & Export Trading Co.
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