Brand: BOCH
Applicable Industry: Energy &Amp; Mining, Construction Works, Manufacturing Plant
Performance features:
-With an advanced industrial standard planetary gearbox platform, it has extremely high reliability. This means that it can operate stably in a variety of complex industrial environments, reducing the probability of failure and providing continuous and stable power support for production.
-Finite element analysis was used to optimise the structure of key components, resulting in a more compact overall layout. Without sacrificing performance, it saves installation space and facilitates the layout and installation of equipment.
-Topology optimisation technology is used to significantly improve the power density ratio, which not only improves performance but is also more economical. It effectively reduces costs while meeting industrial production requirements.
-The hardened gear design fully meets the high standards of ISO, AGMA and DIN. This design gives the gearbox excellent resistance to wear, fatigue and impact, and extends service life.
-A wide range of seals are available with special sealing structures to minimise the risk of leakage. Whether in a harsh working environment or facing extreme conditions such as high pressure and high temperature, it can ensure good sealing effect and protect internal parts from damage.
-Configuration of a variety of output methods, can adapt to a variety of different occasions. Whether it is directly connected with the motor, connected through the coupling or other complex transmission connections, can easily cope with, to meet the transmission needs of a variety of equipment.
Main technical parameters:
-The torque range is 100-5,800 (kN.m), which can provide strong torque output, adapt to the needs of various heavy-duty transmission, and provide stable and powerful power for large industrial equipment.
-The range of speed ratios is between 45-2,300, providing a wide range of speed regulation options, which can precisely adjust the output speed according to different working scenarios and process requirements to achieve the best working results.
Main application areas:
-In the field of roller press drive, MP series planetary gearboxes can provide strong and stable power for roller presses to ensure that the materials are fully extruded and crushed under high pressure, thus improving production efficiency and product quality.
-In the field of winch lifting, it provides reliable torque and speed control for winch lifting operation to ensure the safe and smooth lifting of heavy loads, which plays a key role in mining, construction and other industries.
-In mining machinery, it adapts to the harsh working conditions and heavy load requirements of mines, provides power support for mining, transport and other equipment, and improves the efficiency and safety of mine production.
-In the coal industry, it helps in coal mining, transport and processing to ensure the smooth progress of coal production and provide security for energy supply.
-In the sugar industry, it provides stable transmission for the sugar pressing equipment, ensures efficient pressing of raw materials such as sugarcane or sugar beet, and improves the output and quality of sugar.
Important Notice:
-When installing MP Series Standard Industrial Planetary Gearboxes, make sure that the mounting base is firm and level and that the connections to other equipment are precisely centred to avoid additional vibration and noise during operation.
-Before installation, carefully inspect the exterior and internal parts of the gearbox to ensure that there are no damages or defects, and make sure that all accessories and tools are complete.
-Before operation, fill the gearbox with suitable lubricating oil according to the regulations, and check the oil level and oil temperature sensor to ensure that the lubrication system is in good condition.
-During operation, closely monitor the oil temperature, oil pressure, sound and vibration parameters of the gearbox, and stop the machine for inspection and maintenance as soon as any abnormality is found.
-Regularly check the condition of the seals and replace them in time if they are aged or damaged to prevent lubricant leakage and entry of external impurities.
-Regularly maintain the gearbox according to the requirements of the maintenance manual, including cleaning, checking the wear and tear of gears and bearings, and replacing lubricating oil.
-When stopping the machine for maintenance, the power supply must be cut off first and wait for the gearbox to stop running completely to ensure the safety of the operator.
-When used in harsh environments, it is necessary to strengthen the protective measures for the gear box, such as increasing the protective casing, and regularly cleaning dust and debris.
-When repairing and replacing the parts of the gear box, the original genuine parts should be used, and the operation should be carried out by professional technicians to ensure its performance and reliability.
-Establish a detailed equipment operation and maintenance file to record each inspection, maintenance, repair and replacement of parts, to provide reference for subsequent maintenance and fault diagnosis.