Brand: BOCH
Applicable Industry: Construction Works, Energy &Amp; Mining, Manufacturing Plant
Performance features:
-MBC series cooling tower fan gearboxes are based on a standard platform that combines modular design with special design. The modular design ensures the stability and scalability of the basic performance, while the special design is optimised for the unique needs of cooling tower fans, enabling the gearboxes to achieve outstanding performance while effectively controlling the cost, providing users with an affordable and efficient solution.
-The structure of the key components has been deeply optimised through advanced finite element analysis techniques. This not only makes the overall layout of the gearbox more compact and saves installation space, but also reduces the use of materials and lowers its weight without compromising its powerful functions and load-carrying capacity.
-The use of optimised tooth profile trimming and tooth direction trimming methods has significantly improved the distribution of loads on the gears. This technological innovation makes the load distribution more even, thus greatly improving the gear's carrying capacity and ensuring that the gearbox can withstand various complex load conditions and maintain stable and reliable performance in long-term operation.
-Adoption of hardened gear design strictly follows the requirements of high international standards such as ISO, AGMA and DIN. This high standard manufacturing process gives the gears excellent wear resistance and anti-fatigue strength, which effectively extends the service life of the gears, reduces the frequency of maintenance and replacement, and guarantees the high efficiency and stability of the gearbox in long-term operation.
-The shape of the housing is carefully optimised and a unique heat dissipation layout is adopted. This design can quickly and effectively dissipate the heat generated during the operation of the gearbox, ensuring that the gearbox can still maintain a normal working temperature in a high-temperature environment, avoiding performance degradation and risk of failure due to overheating, and improving the overall reliability and stability.
Main technical parameters:
-Speed ratio range: 6.3-18, diverse speed ratio selection, can accurately match the cooling tower fan speed requirements, to achieve the best cooling effect and energy efficiency.
-Power range: 55-315 (kW), covering a wide power range, adapting to cooling tower systems of different sizes and load requirements, providing sufficient and stable power support for a variety of working conditions.
Main application areas:
-Petrochemical industry: In the petrochemical production process, a large number of chemical reactions and process operations generate a large amount of heat. MBC series gearboxes are used to drive cooling tower fans to provide effective cooling for various types of production equipment and processes, and to ensure the continuity and stability of production.
-Coal chemical industry: Many aspects of coal chemical production require strict temperature control. Gearboxes provide power for cooling tower fans, helping the cooling system to maintain a suitable working temperature, ensuring the safety and efficiency of coal chemical production.
-Power industry: In power plants, whether thermal power generation, nuclear power generation or new energy power generation, all kinds of equipment need to be cooled, MBC series gearboxes play a key role in cooling tower fans to ensure the normal operation of power generation equipment and power generation efficiency.
-Metallurgical industry: Melting, refining, rolling and other processes in metallurgical production generate high temperatures and require reliable cooling systems. This series of gearbox-driven cooling tower fans provide effective cooling for equipment and processes in metallurgical production to ensure product quality and production efficiency.
Important Tips:
-Installation and calibration: When installing the gearbox, make sure the mounting base is firm and level, and follow the installation manual strictly. Precisely calibrate the coaxiality of the input shaft and output shaft to reduce vibration and wear and ensure the normal operation of the gearbox.
-Lubrication management: According to the operating environment and working conditions of the cooling tower fan, choose suitable lubricant products, and add and replace them according to the specified period and amount. Regularly check the quality and level of lubricant to ensure the normal operation of the lubrication system.
-Startup and shutdown: Follow the correct startup and shutdown procedures to avoid frequent startup and shutdown and sudden loading. Before starting, make sure that the gearbox is adequately lubricated internally. When stopping, the gearbox should be operated after the load is gradually reduced to reduce the impact on gears and bearings.
-Daily monitoring: Regularly check the operating temperature, vibration, noise and sealing of the gearbox. If any abnormality is found, it should be shut down in time to check, find out the cause and repair to prevent further expansion of the fault.
-Cleaning and protection: Keep the surface of the gearbox clean and prevent the intrusion of dust, moisture and corrosive substances. During the downtime, take appropriate protective measures, such as covering the protective sleeve, to protect the gear box from the influence of the external environment.
-Regular maintenance: Establish a regular maintenance programme to inspect and maintain key components such as gears, bearings and seals. Replace worn or damaged parts in time to maintain the good performance and reliability of the gearbox.
-Overload protection: Install suitable overload protection devices to prevent damage to the gearbox due to accidental overload. During operation, pay close attention to the load changes to ensure that it operates within the safe range.
-Training and operation specification: Provide professional training to the operators to make them familiar with the performance, operation method and precautions of the gearbox. Strictly observe the operation specification to avoid malfunction and damage due to misoperation.
Henan Bocheng Import & Export Trading Co.
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