Brand: BOCH
Applicable Industry: Construction Works, Energy &Amp; Mining, Manufacturing Plant
Performance Characteristics:
-MHP series pump gearboxes are based on a standard platform, combining modular design with special design. The modular design ensures the stability and reliability of the basic performance, while the special design is optimized for complex working conditions such as slurry conveying. This integration not only improves the applicability of the product, but also excels in cost control, bringing users a cost-effective choice.
-Through the precise tooth profile and tooth direction trimming technology, the load distribution on the gear is more uniform. This optimization significantly improves the gear's load-bearing capacity, which can easily cope with the large axial and radial loads in the slurry conveying process, and guarantees the stability and reliability of the equipment during high-load operation.
-The gears are designed with hardened gear faces, which strictly comply with the requirements of high international standards such as ISO, AGMA and DIN. This not only enhances the wear resistance and fatigue strength of the gears, but also extends the service life of the gears, reduces maintenance costs and downtime, and ensures the efficient performance of the gearbox in long-term operation.
-Equipped with a variety of sealing forms and a unique sealing structure. This effectively reduces the risk of leakage and provides excellent protection of internal parts from damage when dealing with corrosive and abrasive media such as mineral slurries, ensuring normal operation of the gearbox and minimizing malfunctions and environmental pollution caused by leakage.
-Provide a rich variety of accessory options to meet the individual needs of different users. Users can choose the most suitable accessories according to the actual working conditions and use requirements, which further improves the performance and adaptability of the gearbox, and also improves the cost-effectiveness of the product.
Main technical parameters:
-Torque range: 4-136 (kN.m), covering a wide range of torque intervals, capable of adapting to pump equipment of different sizes and powers, and providing sufficient and stable power support for various working conditions.
-Ratio range: 1.25-5.6, a variety of speed ratio selection, so that the gear box can accurately match the working speed requirements of the pump, to achieve efficient energy transfer and flow control.
Main application fields:
-Mining field: in the process of mining and beneficiation, slurry pumps are used to transport slurry containing solid particles, MHP series gearboxes provide stable Power transmission for slurry pumps to ensure efficient transport of slurry and improve the efficiency of beneficiation.
-Water Conservancy Projects: Water pumps play a key role in water conservancy projects, such as irrigation, drainage and water supply, and the MHP series gearboxes can be adapted to different types and sizes of water pumps to meet the requirements of water quantity and pressure in water conservancy projects.
-Industrial processes: axial flow pumps are commonly used in large industrial cooling systems and water circulating systems; grouting pumps are used in the chemical and petroleum industries to transport a variety of liquid media; the MHP series gearboxes provide reliable drives for these pumps to ensure the continuous operation of industrial production.
-Vacuum handling: vacuum pumps are used to create vacuum environments in industries such as electronics, pharmaceuticals and food. the high precision and stability of the MHP range of gearboxes meets the stringent requirements of vacuum pumps and ensures that vacuum systems operate correctly.
-Reciprocating applications: Reciprocating pumps are widely used in oil extraction, chemical processes and municipal engineering. the MHP series gearboxes are able to adapt to the special working mode of reciprocating pumps and provide stable power output.
Important Notes:
-Installation and Calibration: When installing the gearbox, make sure the installation base is firm, level and meets the requirements. Strictly follow the installation manual, accurately connect the input and output shafts, and carry out calibration to ensure the coaxiality and installation accuracy.
-Lubrication and cooling: According to the actual working conditions and use of the environment, choose the appropriate lubricant, and add and replace it according to the specified period and amount. At the same time, make sure the cooling system operates normally to prevent the oil temperature from being too high to affect the performance of the gearbox.
-Startup and shutdown: Follow the correct startup and shutdown procedures and avoid sudden loading or unloading to avoid impact and damage. Before starting, check the connection and lubrication of each component; when stopping, the operation should be carried out after the load is reduced.
-Daily monitoring: Regularly check the operation status of the gearbox, including temperature, vibration, noise and sealing. If any abnormality is found, it should be shut down and inspected in time to find out the cause and repair.
-Maintenance and upkeep: Establish a regular maintenance program to inspect and maintain key parts such as gears, bearings and seals. Replace worn or damaged parts in time to maintain the good performance of the gearbox.
-Overload protection: Install appropriate overload protection devices to prevent damage to the gearbox due to accidental overload. During the operation of the equipment, pay close attention to the load changes to ensure that it operates within the safe range.
-Training and operation specification: Provide professional training to the operators to make them familiar with the performance, operation method and precautions of the gearbox. Strictly observe the operation specification to avoid malfunction and damage caused by misoperation.